Effect of Matrix Alloying and Reinforcement Coating on Porosity Nucleation in Metal-Matrix Composites

O. Ilegbusi, Jijin Yang
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Abstract

The mechanism of porosity nucleation in pressure infiltration casting of metal matrix composites is investigated. Five interfacial configurations are considered for a variety of matrix/reinforcement systems. Interfaces with negative curvature such as cavity are found to be potential sites for porosity formation. The Al/Al2O3 system is most susceptible to porosity nucleation for the systems considered. Appropriate matrix alloying such as Mg in Al/Al2O3 system, and Mg and Cu in Al/SiC system and reinforcement coating such as Cu coating on SiC, could be effective for suppressing porosity formation.
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基体合金化和增强涂层对金属基复合材料气孔成核的影响
研究了金属基复合材料压渗铸造过程中气孔形核的形成机制。对于各种基体/增强体系,考虑了五种界面配置。具有负曲率的界面(如空腔)是孔隙形成的潜在场所。在所考虑的体系中,Al/Al2O3体系最容易发生孔隙成核。适当的基体合金如Al/Al2O3体系中的Mg和Al/SiC体系中的Mg和Cu,以及增强涂层如SiC上的Cu涂层,可以有效地抑制孔隙的形成。
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Cavity Pressure and Part Quality in the Injection Molding Process Effect of Matrix Alloying and Reinforcement Coating on Porosity Nucleation in Metal-Matrix Composites Effect of Si-Al Alloy on Kinetics of Reaction-Bonded SiC Infiltration Process Design and Operation of a Droplet Deposition System for Freeform Fabrication of Metal Parts Prediction of Phase Segregation During Mold Filling of Semi-Solid Slurries
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