Optimization Analysis of Correction Tape Box Compounding Cavity Runner Balance Based on Moldflow

Hong-bing Wang, Chunhua Sun
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引用次数: 1

Abstract

Aiming at the problem of runner unbalance in the compounding cavity of the upper and lower cover of the correction tape box, the plastic injection analysis software Moldflow was used to optimize runner balance. First, the 3D modeling software Proe was used to establish the geometric model of the upper and lower cover of the correction tape box, and introduced into the plastic injection analysis software Moldflow. Secondly, the upper and the lower cover of the correction tape box were meshed and the initial gating system was designed in Moldflow. Filling analysis of the initial scheme of the correction tape box combined cavity showed that the runner of the melt was not balanced in the mold cavity. Finally, the runner balance optimization analysis of the cavities was carried out. Through optimization, the time unbalance rate of the melt in the mold cavity decreased from 28.6% to 0.7%, the pressure unbalance rate decreased from 42.0% to 4.2%, and the pressure distribution in the cavity was more uniform in the whole injection process.
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基于Moldflow的纠偏带盒复合型腔流道平衡优化分析
针对校正带盒上下盖复合腔流道不平衡问题,利用注塑分析软件Moldflow对流道平衡进行优化。首先,利用三维建模软件Proe建立了校正带盒上下盖的几何模型,并将其引入注塑分析软件Moldflow中。其次,在Moldflow中对纠偏带盒上、下盖进行网格划分,设计初始浇注系统;对修正带盒组合型腔初始方案的填充分析表明,熔体流道在型腔内不平衡。最后,对型腔进行了流道平衡优化分析。优化后的模腔内熔体时间不平衡率由28.6%降至0.7%,压力不平衡率由42.0%降至4.2%,整个注射过程中模腔内压力分布更加均匀。
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