Real time implementation of MPC in bottle washer machine for small scale beverage industry

Ankur G. Gajjar, Alpesh I. Patel, Raviprakash G. Singh
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引用次数: 4

Abstract

Temperature is the most critical parameter to ensure the proper cleaning of beverage containers in bottle washer machine. The requirement and importance of temperature control of different treatment zones of bottle washer machine for small scale beverage industry has been discussed. The sample water heating tank has been considered as the treatment zone of the bottle washer machine. The temperature control of the sample water heating tank with VIPA 315-SB PLC using PID control has been discussed and implemented. Two tuning methods for PID control, namely Ziegler Nichols tuning and auto-tuning have been discussed and implemented. The novel approach for implementation of MPC using OPC server and MATLAB as an OPC client has been discussed and implemented for sample water heating tank system. The comparison between PID and MPC temperature control schemes have been shown in terms various performance indices. The results show that MPC provides better control and better performance compared to PID control scheme.
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MPC在小型饮料业洗瓶机上的实时实现
温度是保证饮料瓶在洗瓶机中正确清洗的最关键参数。论述了小型饮料工业洗瓶机各处理区温度控制的要求和重要性。样品水加热槽被认为是洗瓶机的处理区。讨论并实现了用VIPA 315-SB PLC对样品水加热箱进行PID控制的方法。讨论并实现了PID控制的两种整定方法,即齐格勒-尼科尔斯整定和自整定。讨论了以OPC服务器和MATLAB作为OPC客户端实现MPC的新方法,并在样品热水罐系统中进行了实现。从各性能指标对PID和MPC两种温度控制方案进行了比较。结果表明,与PID控制方案相比,MPC具有更好的控制效果和性能。
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