Analysis of Thermal Characteristics of Switch Cabinet with Multi-Physics Field Coupling Method

N. Tang, Hongyu Xu, Xiaofeng Bai, Xingwen Li
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Abstract

Overheating is one of the key factors affecting the normal service life of switch cabinets. Therefore, it is of great significance to find out methods to reduce the temperature rise of the switch cabinet. In this paper, based on a 400V low-voltage switchgear, a three-dimensional simulation model is established using the electromagnetic-thermal-fluid multi-physics coupling method. Under the conditions of simulating natural convection, considering eddy current effects, proximity effects, and skin effects, heat transfer methods such as thermal conduction, thermal convection, and thermal radiation are comprehensively used to calculate and analyze the thermal distribution characteristics of the distribution cabinet shells and three-phase current-carrying conductors. Moreover, a temperature-rise experiment is performed to verify the feasibility and accuracy of the electromagnetic-thermal-fluid multi-physics coupling method and the accuracy and effectiveness of the calculation model under the current simulation conditions. In addition, in order to reduce the temperature rise of the cabinet, A strategy for optimizing the switchgear is proposed, and the heat distribution characteristics of the optimized model is calculated using the multi-physics coupling method. The results show that the temperature rise of the switch cabinets of the scheme has been reduced in different degrees, which effectively solves the overheating problem of the switch cabinet.
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多物理场耦合法分析开关柜热特性
过热是影响开关柜正常使用寿命的关键因素之一。因此,寻找降低开关柜温升的方法具有重要意义。本文以某400V低压开关柜为研究对象,采用电磁-热-流体多物理场耦合方法建立了三维仿真模型。在模拟自然对流的条件下,综合运用热传导、热对流、热辐射等传热方法,考虑涡流效应、邻近效应和集肤效应,计算分析配电柜外壳和三相载流导线的热分布特性。通过温升实验验证了电磁-热-流体多物理场耦合方法的可行性和准确性,以及计算模型在当前仿真条件下的准确性和有效性。此外,为了降低机柜的温升,提出了一种优化开关柜的策略,并利用多物理场耦合方法计算了优化模型的热分布特性。结果表明,该方案不同程度地降低了开关柜的温升,有效地解决了开关柜的过热问题。
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