Failure Analysis of Boiler Water Wall-Tubes at a Power Generation Plant

A. El-Batahgy, W. Metwally
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Abstract

Several waterwall tubes in a power station boiler failed after ten years of service. The boiler is a suspension type equipped with 30 IK boxes where retractable soot blowers are inserted to clean the inside of the boiler using high-pressure steam. The tubes, which operate at 693 deg F (367 deg C) and 2935 psi (20.5 MPa), failed near the IK boxes as a result of thermal fatigue. Thermal fatigue damage was accelerated by repetitive exposure to water droplets from the soot blower and the associated rapid cooling.
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某电厂锅炉水冷壁管失效分析
某电站锅炉的几根水冷壁管在使用十年后失效。该锅炉为悬吊式,装有30个IK箱体,插入可伸缩的吹灰器,利用高压蒸汽对锅炉内部进行清洗。由于热疲劳,这些管道在693华氏度(367摄氏度)和2935 psi (20.5 MPa)下工作,在IK盒附近失效。反复暴露于吹灰器的水滴和相关的快速冷却会加速热疲劳损伤。
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