Electric Motor and Transmission Integration for Light-Duty Electric Vehicles: A 2023 Benchmarking Perspective and Component Sizing for a Fleet Approach

Darrell Robinette
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Abstract

A review of past, current, and emerging electric vehicle (EV) propulsion system technologies and their integration is the focus of this paper, namely, the matching of electric motor (EM) and transmission (TRM) to meet basic requirements and performance targets. The fundaments of EM and TRM matching from a tractive effort and a vehicle dynamics perspective are provided as an introductory context to available or near-production propulsion system products available from OEM and Tier 1 suppliers. Engineering data and details regarding EM and TRM combinations are detailed with a specific focus on volumetric and mass density. Evolutionary trends in EM and TRM technologies have been highlighted and summarized through current and emerging products. The paper includes an overview of the initial EV propulsion system’s sizing and selection for a set of simple requirements that are provided through an examination of three light-duty EV applications. An enterprise approach to developing electrified propulsion modules with suitable applicability to a range of light-duty EVs from compact cars to full-size trucks concludes the paper.
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轻型电动汽车的电机和传动系统集成:2023年的基准视角和车队方法的组件规模
本文的重点是回顾过去、现在和新兴的电动汽车推进系统技术及其集成,即电动机(EM)和变速器(TRM)的匹配,以满足基本要求和性能目标。从牵引力和车辆动力学的角度,提供了EM和TRM匹配的基础知识,作为OEM和一级供应商可用或即将生产的推进系统产品的入门背景。有关EM和TRM组合的工程数据和细节详细介绍了具体的体积和质量密度。EM和TRM技术的发展趋势已经通过当前和新兴产品得到强调和总结。本文通过对三种轻型电动汽车应用的研究,概述了初始电动汽车推进系统的尺寸和选择,以满足一系列简单的要求。本文总结了一种开发适用于从紧凑型轿车到全尺寸卡车等一系列轻型电动汽车的电气化推进模块的企业方法。
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