Tribological Behavior of Physical Vapor Deposition Coating for Punch and Dies: An Overview

Yohanes Abebe, P. Sivaprakasam, Melaku Desta, J. Udayaprakash, M.P. Saravanan
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Abstract

Punches and dies are cutting tools used to make holes on metallic surfaces using the punch which passes through the work into a die. Todays tool/die machinists and buyers need to know more than simply the qualities of the raw metal that forms the tooling blank because of the rapid evolution of PVD coating technology. When it comes to tooling design, raw material, heat treatment, coating qualities, material being machined, cycle time requirements and permitted machine downtime, they must comprehend the full system. Surface modifications for punch/dies are typically required to improve their mechanical and corrosion, properties. Therefore PVD coatings of punch/die material using TiN, TiCN, CrN, TiAlN and nanocomposite coatings has improved the tribological properties, reduce total cost of tools and down time. This paper focuses on comprehensive review on PVD processes on punch/die materials, properties of die materials such as wear, hardness and surface finishes etc. In addition to that coating materials, its properties and characterization techniques were addressed.
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冲模用物理气相沉积涂层的摩擦学性能综述
冲床和模具是切割工具,用于在金属表面上打孔,使用冲床通过工作进入模具。由于PVD涂层技术的快速发展,今天的工具/模具机械师和买家需要了解的不仅仅是形成模具空白的原金属的质量。当涉及到模具设计、原材料、热处理、涂层质量、被加工材料、周期时间要求和允许的机器停机时间时,他们必须了解整个系统。通常需要对冲床/模具进行表面改性,以改善其机械和腐蚀性能。因此,采用TiN, TiCN, CrN, TiAlN和纳米复合涂层的PVD冲模材料涂层改善了摩擦学性能,降低了刀具的总成本和停机时间。本文重点综述了PVD工艺在冲模材料、模具材料的磨损、硬度和表面光洁度等方面的研究进展。此外,还讨论了涂层材料的性能和表征技术。
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来源期刊
International Journal of Vehicle Structures and Systems
International Journal of Vehicle Structures and Systems Engineering-Mechanical Engineering
CiteScore
0.90
自引率
0.00%
发文量
78
期刊介绍: The International Journal of Vehicle Structures and Systems (IJVSS) is a quarterly journal and is published by MechAero Foundation for Technical Research and Education Excellence (MAFTREE), based in Chennai, India. MAFTREE is engaged in promoting the advancement of technical research and education in the field of mechanical, aerospace, automotive and its related branches of engineering, science, and technology. IJVSS disseminates high quality original research and review papers, case studies, technical notes and book reviews. All published papers in this journal will have undergone rigorous peer review. IJVSS was founded in 2009. IJVSS is available in Print (ISSN 0975-3060) and Online (ISSN 0975-3540) versions. The prime focus of the IJVSS is given to the subjects of modelling, analysis, design, simulation, optimization and testing of structures and systems of the following: 1. Automotive vehicle including scooter, auto, car, motor sport and racing vehicles, 2. Truck, trailer and heavy vehicles for road transport, 3. Rail, bus, tram, emerging transit and hybrid vehicle, 4. Terrain vehicle, armoured vehicle, construction vehicle and Unmanned Ground Vehicle, 5. Aircraft, launch vehicle, missile, airship, spacecraft, space exploration vehicle, 6. Unmanned Aerial Vehicle, Micro Aerial Vehicle, 7. Marine vehicle, ship and yachts and under water vehicles.
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