Fabrication of Low-Density-Polyetylene-Based Transparent Hygroscopic Resin Dispersed with Nano-Sized Zeolite

Takamitsu KAKINAGA, Toru WAKIHARA, Atsushi NAKAHIRA, Hidenobu MURATA
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Abstract

In order to realize transparent and hygroscopic films, it was shown that transparent hygroscopic films could be realized by surface modification of 4A zeolite with a median diameter of 50 nm to bring the refractive indices of the EVA resin and zeolite closer together. In order to make this technology applicable to general purpose, LDPE or LLDPE is suited as the base resin, and thin films should be produced by the inflation method. In this study, we attempted to realize a transparent moisture-absorbing film with LLDPE as the resin material and 50% nano-sized zeolite addition. However, the higher the zeolite content, the more difficult kneading and film-forming processes become. In fact, by using the blown film extrusion and cast film extrusion processes, it was impossible to form a film by tearing after extrusion when film processing was attempted by adding nano-sized zeolite with a surface modification treatment that produces high transparency. The results of our attempts to improve the problems from these results, it was found that a combination of a surface modifier that is highly effective in increasing the refractive index of the particles to increase their transparency and a modifier with excellent processability can be useful to facilitate kneading and molding. As a result, it was confirmed that resins containing 50 wt% surface-modified zeolite with such two surface modifiers could form 30 micrometer-thick films without dilution.
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纳米沸石分散低密度聚乙烯基透明吸湿树脂的制备
为了实现透明吸湿膜,研究表明,通过对中位直径为50 nm的4A沸石进行表面改性,使EVA树脂和沸石的折射率更接近,可以实现透明吸湿膜。为使该技术具有通用性,宜选用LDPE或LLDPE作为基树脂,并采用膨胀法制备薄膜。在本研究中,我们试图以LLDPE为树脂材料,添加50%纳米沸石,实现透明吸湿膜。然而,沸石含量越高,捏合成膜过程就越困难。事实上,采用吹膜挤出和铸膜挤出工艺,在尝试加入纳米级沸石并进行表面改性处理以获得高透明度的薄膜加工时,挤出后通过撕裂形成薄膜是不可能的。我们试图改善这些问题的结果,从这些结果中发现,一种表面改性剂可以有效地增加颗粒的折射率,以增加它们的透明度和一种具有优异加工性能的改性剂的组合,可以帮助促进揉捏和成型。结果表明,两种表面改性剂对沸石的表面改性率为50%的树脂,在不稀释的情况下,可以形成30微米厚的膜。
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