MICROWAVE ELECTRICAL TECHNOLOGICAL INSTALLATION FOR MICROWAVE PROCESSING OF TIMBER AND POLYCAPROMIDE THREADS

Midkhat Tukhvatullin
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Abstract

Research was carried out to determine the optimal modes for the simultaneous processing of lumber and polycaproamide threads in a hybrid microwave electrotechnological installation. The work was carried out on an installation with a hybrid-type chamber with adjustment of the microwave power level of the magnetrons and the duration of exposure. Two possible designs of a hybrid installation for processing lumber and polycaproamide threads are presented, differing in that in one the lumber was processed inside the chamber, and the polycaproamide threads were pulled through waveguides using bobbins and an electric motor installed outside the chamber, and in the second, both materials were processed inside the installation chamber. The object of research is lumber and polycaproamide threads. Lumber was loaded into the working chamber in the form of a stack, which rotated along its axis, and a structure was examined in which polycaproamide threads were pulled through a waveguide extending from a source of microwave energy outside the chamber. The time of exposure to microwave radiation on lumber and half-caproamide threads was measured using electronic stopwatches; temperature and humidity were measured using a Testo 905T2 thermometer, a Testo 830T1 pyrometer, and a Testo 606-1 digital hygrometer. The use of a hybrid microwave electrotechnological installation reduced the processing time of lumber due to rotation in the microwave field to 15 hours, while ensuring the required quality of the dried material (final moisture content - 7.1%, reduction in chipping and impact bending strength within 5%). The relative breaking elongation of polycaproamide threads increased by 48.2%, and the breaking load – by 27.6%. Thanks to the simultaneous processing of lumber and polycaproamide threads, it is possible to reduce metal consumption and increase the energy efficiency of the installation.
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用于微波处理木材和聚碳酸酯线的微波电气技术装置
研究旨在确定在混合微波电工装置中同时加工木材和聚己胺线的最佳模式。这项工作是在一个带有混合型腔室的装置上进行的,该装置可调节磁控管的微波功率水平和照射时间。文中介绍了加工木材和聚己胺线的混合装置的两种可能设计,不同之处在于,一种是在腔室内加工木材,聚己胺线则通过波导拉动,使用的是安装在腔室外的线轴和电动马达;第二种是在安装腔室内加工两种材料。研究对象是木材和聚己胺线。木材以堆叠的形式装入工作舱,并沿其轴线旋转,而聚己胺线则通过舱外微波源延伸出的波导进行拉伸。使用电子秒表测量木材和半己基酰胺线暴露于微波辐射的时间;使用 Testo 905T2 温度计、Testo 830T1 高温计和 Testo 606-1 数字湿度计测量温度和湿度。混合微波电工装置的使用将木材在微波场中旋转的加工时间缩短至 15 小时,同时确保了干燥材料的质量要求(最终含水率 - 7.1%,崩裂和冲击弯曲强度降低 5%以内)。聚己胺螺纹的相对断裂伸长率提高了 48.2%,断裂负荷提高了 27.6%。由于同时加工木材和聚己胺螺纹,可以减少金属消耗,提高设备的能效。
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