Theoretical Approaches to Process Validation in Pharmaceutical Manufacturing Process

Richa Shukla, Dr. Nimita Manocha, Dr. Gurmeet Singh Chhabra
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Abstract

Under the more general statutory CGMP provisions of section 501(a)(2)(B) of the Federal Food, Drug and Cosmetic Act, validation of manufacturing processes is deemed a legal part of current good manufacturing practice for active pharmaceutical ingredients (APIs). Validation of manufacturing processes is required by the Current Good Manufacturing Practice (CGMP) regulations for finished pharmaceuticals (21 CFR 211.100 and 211.110). A medication should be created that is suitable for its intended purpose, according to the fundamental tenet of quality assurance. Procedure Validation is the collection and estimation of data that proves a process can reliably produce high-quality goods, starting with process design and continuing through commercial production. Three stages of validation are suggested by the 2011 USFDA process validation guideline - Process design, Process qualification, Continued Process qualification. An introduction and broad review of process validation in the pharmaceutical manufacturing process, specifically in the tablet manufacturing process, are provided in this article. Process validation ensures that a process will consistently create a product that meets its predefined quality features and qualities. It is a crucial step in the design, prototyping, and manufacturing processes. Since quality is always a necessary precondition for any product, pharmaceuticals must be produced to the greatest standards of quality. Furthermore, end-product testing does not ensure the product's quality on its own; rather, quality assurance methods need to be applied to incorporate the product's quality throughout the whole process, rather than only testing it at the conclusion.
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制药工艺验证的理论方法
根据《联邦食品、药品和化妆品法案》第 501(a)(2)(B)条中更为宽泛的 CGMP 法定条款,生产工艺验证被视为活性药物成分 (API) 现行良好生产规范的法定组成部分。现行药品生产质量管理规范》(CGMP)规定(21 CFR 211.100 和 211.110)要求对成品药的生产工艺进行验证。根据质量保证的基本原则,所生产的药品应适合其预期用途。程序验证是指从程序设计开始,一直到商业化生产,收集和估算数据,以证明程序能够可靠地生产出高质量的产品。2011 年 USFDA 流程验证指南提出了验证的三个阶段--流程设计、流程鉴定、继续流程鉴定。本文将对药品生产过程(尤其是片剂生产过程)中的工艺验证进行介绍和广泛评述。工艺验证可确保工艺始终如一地生产出符合预定质量特征和质量要求的产品。这是设计、原型制作和生产过程中的关键步骤。由于质量始终是任何产品的必要先决条件,因此药品的生产必须达到最高的质量标准。此外,最终产品测试本身并不能确保产品质量,而是需要采用质量保证方法,将产品质量贯穿于整个过程,而不是只在最后才进行测试。
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