Fabrication of 3D Polycaprolactone Macrostructures by 3D Electrospinning.

IF 5.4 2区 医学 Q2 MATERIALS SCIENCE, BIOMATERIALS ACS Biomaterials Science & Engineering Pub Date : 2024-05-22 DOI:10.1021/acsbiomaterials.4c00302
Atchara Chinnakorn, Yanawarut Soi-Ngoen, Oratai Weeranantanapan, Phakkhananan Pakawanit, Santi Maensiri, Kriettisak Srisom, Pattanaphong Janphuang, Norbert Radacsi, Wiwat Nuansing
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Abstract

Building 3D electrospun macrostructures and monitoring the biological activities inside them are challenging. In this study, 3D fibrous polycaprolactone (PCL) macrostructures were successfully fabricated using in-house 3D electrospinning. The main factors supporting the 3D self-assembled nanofiber fabrication are the H3PO4 additives, flow rate, and initial distance. The effects of solution concentration, solvent, H3PO4 concentration, flow rate, initial distance, voltage, and nozzle speed on the 3D macrostructures were examined. The optimal conditions of 4 mL/h flow rate, 4 cm initial nozzle-collector distance, 14 kV voltage, and 1 mm/s nozzle speed provided a rapid buildup of cylinder macrostructures with 6 cm of diameter, reaching a final height of 16.18 ± 2.58 mm and a wall thickness of 3.98 ± 1.01 mm on one perimeter with uniform diameter across different sections (1.40 ± 1.10 μm average). Oxygen plasma treatment with 30-50 W for 5 min significantly improved the hydrophilicity of the PCL macrostructures, proving a suitable scaffold for in vitro cell cultures. Additionally, 3D images obtained by synchrotron radiation X-ray tomographic microscopy (SRXTM) presented cell penetration and cell growth within the scaffolds. This breakthrough in 3D electrospinning surpasses current scaffold fabrication limitations, opening new possibilities in various fields.

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通过三维电纺丝制造三维聚己内酯宏观结构。
构建三维电纺大结构并监测其内部的生物活性具有挑战性。本研究利用内部三维电纺技术成功制造了三维纤维状聚己内酯(PCL)大结构。支持三维自组装纳米纤维制造的主要因素是 H3PO4 添加剂、流速和初始距离。研究了溶液浓度、溶剂、H3PO4 浓度、流速、初始距离、电压和喷嘴速度对三维宏观结构的影响。在流速为 4 mL/h、喷嘴与收集器的初始距离为 4 cm、电压为 14 kV、喷嘴速度为 1 mm/s 的最佳条件下,可快速形成直径为 6 cm 的圆柱体巨型结构,最终高度为 16.18 ± 2.58 mm,壁厚为 3.98 ± 1.01 mm,不同部分的直径均匀一致(平均为 1.40 ± 1.10 μm)。用 30-50 瓦的氧等离子体处理 5 分钟可明显改善 PCL 大结构的亲水性,证明它是一种适合体外细胞培养的支架。此外,同步辐射 X 射线断层显微镜(SRXTM)获得的三维图像显示了支架内的细胞渗透和细胞生长情况。三维电纺技术的这一突破超越了目前支架制造的局限性,为各个领域带来了新的可能性。
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来源期刊
ACS Biomaterials Science & Engineering
ACS Biomaterials Science & Engineering Materials Science-Biomaterials
CiteScore
10.30
自引率
3.40%
发文量
413
期刊介绍: ACS Biomaterials Science & Engineering is the leading journal in the field of biomaterials, serving as an international forum for publishing cutting-edge research and innovative ideas on a broad range of topics: Applications and Health – implantable tissues and devices, prosthesis, health risks, toxicology Bio-interactions and Bio-compatibility – material-biology interactions, chemical/morphological/structural communication, mechanobiology, signaling and biological responses, immuno-engineering, calcification, coatings, corrosion and degradation of biomaterials and devices, biophysical regulation of cell functions Characterization, Synthesis, and Modification – new biomaterials, bioinspired and biomimetic approaches to biomaterials, exploiting structural hierarchy and architectural control, combinatorial strategies for biomaterials discovery, genetic biomaterials design, synthetic biology, new composite systems, bionics, polymer synthesis Controlled Release and Delivery Systems – biomaterial-based drug and gene delivery, bio-responsive delivery of regulatory molecules, pharmaceutical engineering Healthcare Advances – clinical translation, regulatory issues, patient safety, emerging trends Imaging and Diagnostics – imaging agents and probes, theranostics, biosensors, monitoring Manufacturing and Technology – 3D printing, inks, organ-on-a-chip, bioreactor/perfusion systems, microdevices, BioMEMS, optics and electronics interfaces with biomaterials, systems integration Modeling and Informatics Tools – scaling methods to guide biomaterial design, predictive algorithms for structure-function, biomechanics, integrating bioinformatics with biomaterials discovery, metabolomics in the context of biomaterials Tissue Engineering and Regenerative Medicine – basic and applied studies, cell therapies, scaffolds, vascularization, bioartificial organs, transplantation and functionality, cellular agriculture
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