Implementation of a Three Phase Motor Protection System Using PLC and HMI

Yuli Prasetyo, Budi Triyono, R. J. Kusumo, S. Triwijaya, Politeknik Negeri Madiun, Politeknik Perkeretaapian, I. Madiun
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Abstract

Three-phase electric motors are essential components in industrial production processes, playing a crucial role as the driving force for almost all industrial machinery. These motors are susceptible to various electrical disturbances, such as overcurrent caused by overloads or short circuits. Common issues that frequently occur with three-phase motors include high starting currents, overcurrent, and short circuits. To mitigate the losses caused by these disturbances, an effective protection system is necessary. This study analyzes the implementation of a protection system using Programmable Logic Controller (PLC) and Human Machine Interface (HMI) to control and monitor the protection mechanisms for electric motors. The proposed protection system aims to safeguard the motors from disturbances such as high starting currents, overcurrent, and short circuits. By leveraging the real-time monitoring and control capabilities of PLCs and the user-friendly interface of HMIs, the system can accurately detect and respond to abnormal conditions, thereby minimizing the risk of damage to critical three-phase motors. The development of this protection system ensures the reliability and longevity of three-phase motors in industrial applications, reducing downtime and enhancing overall operational efficiency.
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使用 PLC 和人机界面实施三相电机保护系统
三相电机是工业生产过程中不可或缺的部件,作为几乎所有工业机械的驱动力发挥着至关重要的作用。这些电机容易受到各种电气干扰的影响,例如过载或短路造成的过流。三相电机经常出现的问题包括高启动电流、过流和短路。为了减少这些干扰造成的损失,必须采用有效的保护系统。本研究分析了使用可编程逻辑控制器 (PLC) 和人机界面 (HMI) 控制和监控电动机保护机制的保护系统的实施情况。建议的保护系统旨在保护电机免受高启动电流、过流和短路等干扰。利用 PLC 的实时监测和控制能力以及人机界面的用户友好界面,该系统可以准确检测和响应异常情况,从而最大限度地降低关键三相电机的损坏风险。该保护系统的开发确保了工业应用中三相电机的可靠性和使用寿命,减少了停机时间,提高了整体运行效率。
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