Design of diesel engine vibration signal acquisition system based on Zynq

Huishuai Wang, Haibo Gao and Wen Zuo
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Abstract

The vibration signal of a diesel engine contains a large amount of fault information, and an accurate collection of vibration signals will provide reliable data support for diesel engine condition monitoring. This paper designs a diesel engine vibration signal acquisition system based on the powerful Zynq chip. IEPE piezoelectric acceleration sensors are selected to collect diesel engine vibration signals, and a signal conditioning circuit is designed to filter out interference during signal transmission using the characteristics of differential signals and to adjust the voltage amplitude of the signal to ensure compliance with the input voltage level requirements of the AD conversion module. Considering the excellent performance of the AD7771, it is selected as the AD conversion chip, and the peripheral circuit design is completed. With the help of Vivado software, the software and hardware design based on the Zynq chip is completed, controlling the AD7771 to sample 8 channels of vibration signals. Finally, a signal conditioning circuit simulation model is established in Multisim 14.1 software to verify its good performance, and upper computer software is developed to monitor the fault information of the diesel engine.
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基于 Zynq 的柴油机振动信号采集系统设计
柴油发动机的振动信号包含大量故障信息,准确采集振动信号将为柴油发动机状态监测提供可靠的数据支持。本文基于功能强大的 Zynq 芯片设计了一种柴油发动机振动信号采集系统。选用 IEPE 压电加速度传感器采集柴油机振动信号,并设计了信号调理电路,利用差分信号的特性滤除信号传输过程中的干扰,并调整信号的电压幅度,确保符合 AD 转换模块的输入电压电平要求。考虑到 AD7771 的优异性能,选择其作为 AD 转换芯片,并完成外围电路设计。在 Vivado 软件的帮助下,完成了基于 Zynq 芯片的软硬件设计,控制 AD7771 对 8 个通道的振动信号进行采样。最后,在 Multisim 14.1 软件中建立了信号调理电路仿真模型,验证了其良好的性能,并开发了上位机软件,用于监测柴油机的故障信息。
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