Rui Qin , Zhifen Zhang , Jing Huang , Zhengyao Du , Xizhang Chen , Yu Su , Guangrui Wen , Weifeng He , Xuefeng Chen
{"title":"Accelerable adaptive cepstrum and L2-Dual Net for acoustic emission-based quality monitoring in laser shock peening","authors":"Rui Qin , Zhifen Zhang , Jing Huang , Zhengyao Du , Xizhang Chen , Yu Su , Guangrui Wen , Weifeng He , Xuefeng Chen","doi":"10.1016/j.jmsy.2024.09.014","DOIUrl":null,"url":null,"abstract":"<div><div>Acoustic emission monitoring in laser shock peening facilitates real-time detection of potential quality issues arising from variations in industrial parameters, enabling iterative optimization of the manufacturing process through material behavior analysis. However, existing research still lacks a comprehensive understanding of the time-varying time-frequency characteristics in dynamic acoustic emission and efficient corresponding models. Therefore, this study proposes an innovative monitoring approach that integrates accelerable adaptive cepstrum (AAC) and L2-Dual Net. Specifically, AAC first employs variable frames and filters to map time-varying features in the signal, and then obtains representative frame length distributions and filter weights for different operating conditions based on statistical information. AAC not only unveils time-varying features in signals but also boasts an efficient computational process. L2-Dual Net is a novel quality assessment model with robust feature extraction and local spatial feature interactions. The incorporation of L2 norm equips the model with robust interference immunity, while the dual spatial attention mechanism helps the model to interact with spatial features exhibiting different time-frequencies. Variable process parameter experiments for aluminum alloy 7075 and titanium alloy TC4 were conducted to validate the reliability of the proposed method. Results demonstrate that AAC showcases optimal computational efficiency and higher feature resolution. When compared with state-of-the-art network architectures, L2-Dual Net exhibits superior information flow, along with higher recognition accuracy and robustness. Moreover, various variants of L2-Dual Net are explored and the code is accessible at <span><span>https://github.com/Qinr1026/L2-Dual-Net</span><svg><path></path></svg></span>. The proposed method holds promising potential for application in other areas of acoustic emission monitoring.</div></div>","PeriodicalId":16227,"journal":{"name":"Journal of Manufacturing Systems","volume":"77 ","pages":"Pages 301-319"},"PeriodicalIF":12.2000,"publicationDate":"2024-09-27","publicationTypes":"Journal Article","fieldsOfStudy":null,"isOpenAccess":false,"openAccessPdf":"","citationCount":"0","resultStr":null,"platform":"Semanticscholar","paperid":null,"PeriodicalName":"Journal of Manufacturing Systems","FirstCategoryId":"5","ListUrlMain":"https://www.sciencedirect.com/science/article/pii/S0278612524002176","RegionNum":1,"RegionCategory":"工程技术","ArticlePicture":[],"TitleCN":null,"AbstractTextCN":null,"PMCID":null,"EPubDate":"","PubModel":"","JCR":"Q1","JCRName":"ENGINEERING, INDUSTRIAL","Score":null,"Total":0}
引用次数: 0
Abstract
Acoustic emission monitoring in laser shock peening facilitates real-time detection of potential quality issues arising from variations in industrial parameters, enabling iterative optimization of the manufacturing process through material behavior analysis. However, existing research still lacks a comprehensive understanding of the time-varying time-frequency characteristics in dynamic acoustic emission and efficient corresponding models. Therefore, this study proposes an innovative monitoring approach that integrates accelerable adaptive cepstrum (AAC) and L2-Dual Net. Specifically, AAC first employs variable frames and filters to map time-varying features in the signal, and then obtains representative frame length distributions and filter weights for different operating conditions based on statistical information. AAC not only unveils time-varying features in signals but also boasts an efficient computational process. L2-Dual Net is a novel quality assessment model with robust feature extraction and local spatial feature interactions. The incorporation of L2 norm equips the model with robust interference immunity, while the dual spatial attention mechanism helps the model to interact with spatial features exhibiting different time-frequencies. Variable process parameter experiments for aluminum alloy 7075 and titanium alloy TC4 were conducted to validate the reliability of the proposed method. Results demonstrate that AAC showcases optimal computational efficiency and higher feature resolution. When compared with state-of-the-art network architectures, L2-Dual Net exhibits superior information flow, along with higher recognition accuracy and robustness. Moreover, various variants of L2-Dual Net are explored and the code is accessible at https://github.com/Qinr1026/L2-Dual-Net. The proposed method holds promising potential for application in other areas of acoustic emission monitoring.
期刊介绍:
The Journal of Manufacturing Systems is dedicated to showcasing cutting-edge fundamental and applied research in manufacturing at the systems level. Encompassing products, equipment, people, information, control, and support functions, manufacturing systems play a pivotal role in the economical and competitive development, production, delivery, and total lifecycle of products, meeting market and societal needs.
With a commitment to publishing archival scholarly literature, the journal strives to advance the state of the art in manufacturing systems and foster innovation in crafting efficient, robust, and sustainable manufacturing systems. The focus extends from equipment-level considerations to the broader scope of the extended enterprise. The Journal welcomes research addressing challenges across various scales, including nano, micro, and macro-scale manufacturing, and spanning diverse sectors such as aerospace, automotive, energy, and medical device manufacturing.