Research Progress on Precision Tool Alignment Technology in Machining.

IF 3 3区 工程技术 Q2 CHEMISTRY, ANALYTICAL Micromachines Pub Date : 2024-09-28 DOI:10.3390/mi15101202
Qimeng Liu, Junxiang Jiang, Wencui Xiu, Zhe Ming, Bo Cui, Liang Zheng, Jian Wang, Liyan Qi
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Abstract

In the field of numerical control machining, tool alignment technology is a key link to ensure machining accuracy and quality. Tool alignment refers to determining the correct position of the tool relative to the workpiece, and its accuracy directly affects the precision of part machining. With the development of precision machining technology, the research and application of cutting technology are increasingly valued. Tool alignment methods are mainly divided into two categories: contact and non-contact. The contact type tool alignment method relies on direct contact between the tool and the workpiece or tool alignment instrument to measure the position. Among them, the trial cutting method is a traditional contact type tool alignment method that determines the tool position through actual cutting, which is intuitive but inefficient. The contact type tool presetter uses specialized equipment to improve the accuracy and efficiency of tool presetting through contact measurement. The non-contact tool alignment method does not rely on physical contact, while the image method uses image recognition technology to determine the tool position, making it suitable for high-precision applications. The laser diffraction method and the laser direct method use laser technology for non-contact measurement. The laser diffraction method determines the position of the tool by analyzing the diffraction mode of the laser beam, while the laser direct method directly measures the distance between the laser and the tool. This article mainly introduces the classification of tool alignment, commonly used knife alignment methods and common tool alignment devices, as well as the development status of international tool alignment instrument products.

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机械加工中精密刀具对准技术的研究进展。
在数控加工领域,刀具对准技术是确保加工精度和质量的关键环节。刀具对中是指确定刀具相对于工件的正确位置,其精度直接影响零件的加工精度。随着精密加工技术的发展,切削技术的研究和应用越来越受到重视。刀具对中方法主要分为接触式和非接触式两类。接触式刀具对中方法是依靠刀具与工件或刀具对中仪直接接触来测量位置。其中,试切削法是一种传统的接触式刀具对中方法,通过实际切削来确定刀具位置,虽然直观,但效率较低。接触式刀具预调仪采用专用设备,通过接触测量提高刀具预调的精度和效率。非接触式刀具对中方法不依赖于物理接触,而图像方法则利用图像识别技术确定刀具位置,因此适用于高精度应用。激光衍射法和激光直接法使用激光技术进行非接触测量。激光衍射法通过分析激光束的衍射模式来确定刀具的位置,而激光直接法则直接测量激光与刀具之间的距离。本文主要介绍了刀具对中的分类、常用刀具对中方法和常用刀具对中装置,以及国际刀具对中仪器产品的发展现状。
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来源期刊
Micromachines
Micromachines NANOSCIENCE & NANOTECHNOLOGY-INSTRUMENTS & INSTRUMENTATION
CiteScore
5.20
自引率
14.70%
发文量
1862
审稿时长
16.31 days
期刊介绍: Micromachines (ISSN 2072-666X) is an international, peer-reviewed open access journal which provides an advanced forum for studies related to micro-scaled machines and micromachinery. It publishes reviews, regular research papers and short communications. Our aim is to encourage scientists to publish their experimental and theoretical results in as much detail as possible. There is no restriction on the length of the papers. The full experimental details must be provided so that the results can be reproduced.
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