Computation-Experimental Estimation of the Resistance of the Welding Zone during Electrocontact Welding with an Intermediate Layer

IF 0.4 Q4 METALLURGY & METALLURGICAL ENGINEERING Russian Metallurgy (Metally) Pub Date : 2025-01-08 DOI:10.1134/S0036029524700940
A. V. Serov, R. A. Latypov, N. V. Serov, V. V. Chernov
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Abstract—The results of a computation-experimental estimation of the resistance of the welding zone during electrocontact welding (ECW) of a metal tape through an intermediate layer are presented. Characteristic resistance zones are determined, and the stages of joint formation and the state of resistance during ECW are considered. The influence of the compressive force on the resistance of the joint zone, the welding current, and the heat released in the welding zone at each contact site is analyzed, and dependences for calculating these quantities are presented with allowance for shunting and heating of the materials to be joined. The optimum compressive forces at each ECW stage are determined. Recommendations are given for adjusting the welding current during transitions to the next welding stages.

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带中间层电接触焊接过程中焊接区电阻的计算-实验估计
摘要本文给出了金属带通过中间层进行电接触焊接时焊接区电阻的计算-实验估计结果。确定了节理的特征电阻区,考虑了节理形成的阶段和节理的状态。分析了压缩力对接头区阻力、焊接电流和各接触点焊接区放热的影响,并给出了计算这些量的依赖关系,同时考虑了待连接材料的分流和加热。确定了ECW各阶段的最佳压缩力。对过渡到下一焊接阶段时焊接电流的调整提出了建议。
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来源期刊
Russian Metallurgy (Metally)
Russian Metallurgy (Metally) METALLURGY & METALLURGICAL ENGINEERING-
CiteScore
0.70
自引率
25.00%
发文量
140
期刊介绍: Russian Metallurgy (Metally)  publishes results of original experimental and theoretical research in the form of reviews and regular articles devoted to topical problems of metallurgy, physical metallurgy, and treatment of ferrous, nonferrous, rare, and other metals and alloys, intermetallic compounds, and metallic composite materials. The journal focuses on physicochemical properties of metallurgical materials (ores, slags, matters, and melts of metals and alloys); physicochemical processes (thermodynamics and kinetics of pyrometallurgical, hydrometallurgical, electrochemical, and other processes); theoretical metallurgy; metal forming; thermoplastic and thermochemical treatment; computation and experimental determination of phase diagrams and thermokinetic diagrams; mechanisms and kinetics of phase transitions in metallic materials; relations between the chemical composition, phase and structural states of materials and their physicochemical and service properties; interaction between metallic materials and external media; and effects of radiation on these materials.
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