Utilization of TiN and the Texture of Bionic Pangolin Scales to Improve the Wear Resistance of Cast Steel 20Mn Metal.

IF 3.9 3区 医学 Q1 ENGINEERING, MULTIDISCIPLINARY Biomimetics Pub Date : 2025-01-10 DOI:10.3390/biomimetics10010042
Wenwen Zhang, Mingyuan Zhang, Xingliang Dong, Yuanzhe Huang, Shukun Cao
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Abstract

This research centers around cast steel 20Mn, which is the material utilized for the ear-picking roller of a corn harvester. The study delves into methods of enhancing its hydrophobicity and wear resistance. Fiber laser-processing technology was employed to fabricate pangolin bionic micro-textures on the material surface, and PVD technology was utilized to deposit a TiN coating. The wear resistance of the modified surface was investigated via the reciprocating dry sliding wear method, while its hydrophobicity was concurrently examined. The results demonstrate that the laser texturing technology and TiN coating managed to reduce the friction coefficient of the sample surface by 20% and 30.9%, respectively. This can be chiefly attributed to the significant effects of the modified surface in augmenting hardness, diminishing the contact area of the friction surface, lowering shear stress, and entrapping wear debris. When the pangolin texture and TiN coating work in concert, the abrasive and fatigue wear between the two surfaces is conspicuously mitigated, and the friction coefficient is reduced by 38.09%. Moreover, the experiment also reveals that a superhydrophobic surface can be achieved by fabricating the pangolin micro-textures.

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利用TiN和仿生穿山甲鳞片的织构提高20Mn铸钢的耐磨性
本课题以玉米收割机采穗辊使用的材料20Mn铸钢为研究对象。研究了提高其疏水性和耐磨性的方法。采用光纤激光加工技术在材料表面制备穿山甲仿生微织构,并利用PVD技术沉积TiN涂层。采用往复干滑动磨损法对改性表面的耐磨性进行了研究,同时对改性表面的疏水性进行了测试。结果表明,激光织构技术和TiN涂层使样品表面摩擦系数分别降低了20%和30.9%。这主要是由于改性表面在提高硬度、减小摩擦面接触面积、降低剪切应力和包裹磨损屑等方面有显著效果。当穿山甲织构与TiN涂层协同工作时,两表面之间的磨粒磨损和疲劳磨损明显减轻,摩擦系数降低38.09%。此外,实验还表明,通过制备穿山甲微结构可以实现超疏水表面。
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来源期刊
Biomimetics
Biomimetics Biochemistry, Genetics and Molecular Biology-Biotechnology
CiteScore
3.50
自引率
11.10%
发文量
189
审稿时长
11 weeks
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