Vibration and wear assessment of slurry TBM discharge pipeline transporting large sized rock particles: CFD-DEM-FEM multifield coupled simulation

IF 4.6 2区 工程技术 Q2 ENGINEERING, CHEMICAL Powder Technology Pub Date : 2025-04-15 Epub Date: 2025-02-14 DOI:10.1016/j.powtec.2025.120801
Yingran Fang , Xinggao Li , Yidong Guo , Dalong Jin , Hongzhi Liu
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Abstract

The circulation system of the slurry Tunnel Boring Machine (TBM) plays a pivotal role in delivering the slurry to the excavation face and transporting the excavated rock particles to the ground. The severe vibration and significant wear induced by the transportation of large-sized particles in pressure pipelines constitute a complex multiphysics coupling problem. In this study, a numerical model of pressure pipeline conveying large-size rock particles is established based on CFD-DEM-FEM multifield coupling method with the background of a slurry TBM construction in Beijing. The engineering measured pipeline pressure loss and vibration data verified the reasonableness of the multifield coupling model. The U.S. pipeline vibration standard is introduced to systematically evaluate the vibration intensity of slurry TBM circulating pipeline. The effects of particle mass flow rate, particle size, slurry flow speed, slurry viscosity, pipeline wall thickness and fixed spacing on pipeline vibration and wear are investigated, and suggestions for the control of vibration and wear reduction in the circulating pipeline are proposed. The relevant conclusions can provide a reference for the long-term operation of slurry TBM circulation pipelines under complex geological conditions.

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浆液TBM输送大粒径岩石颗粒管道振动与磨损评价:CFD-DEM-FEM多场耦合模拟
浆料隧道掘进机的循环系统在将浆料输送到开挖工作面和将开挖的岩石颗粒输送到地面上起着关键作用。压力管道中大颗粒输运引起的剧烈振动和严重磨损是一个复杂的多物理场耦合问题。本文以北京某浆体TBM施工为背景,基于CFD-DEM-FEM多场耦合方法,建立了大尺寸岩石颗粒压力管道的数值模型。工程实测管道压力损失和振动数据验证了多场耦合模型的合理性。介绍了美国管道振动标准,系统地评价了浆料TBM循环管道的振动强度。研究了颗粒质量流量、粒度、料浆流速、料浆粘度、管道壁厚和固定间距对管道振动和磨损的影响,并提出了控制循环管道振动和减少磨损的建议。相关结论可为复杂地质条件下浆液式TBM循环管道的长期运行提供参考。
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来源期刊
Powder Technology
Powder Technology 工程技术-工程:化工
CiteScore
9.90
自引率
15.40%
发文量
1047
审稿时长
46 days
期刊介绍: Powder Technology is an International Journal on the Science and Technology of Wet and Dry Particulate Systems. Powder Technology publishes papers on all aspects of the formation of particles and their characterisation and on the study of systems containing particulate solids. No limitation is imposed on the size of the particles, which may range from nanometre scale, as in pigments or aerosols, to that of mined or quarried materials. The following list of topics is not intended to be comprehensive, but rather to indicate typical subjects which fall within the scope of the journal's interests: Formation and synthesis of particles by precipitation and other methods. Modification of particles by agglomeration, coating, comminution and attrition. Characterisation of the size, shape, surface area, pore structure and strength of particles and agglomerates (including the origins and effects of inter particle forces). Packing, failure, flow and permeability of assemblies of particles. Particle-particle interactions and suspension rheology. Handling and processing operations such as slurry flow, fluidization, pneumatic conveying. Interactions between particles and their environment, including delivery of particulate products to the body. Applications of particle technology in production of pharmaceuticals, chemicals, foods, pigments, structural, and functional materials and in environmental and energy related matters. For materials-oriented contributions we are looking for articles revealing the effect of particle/powder characteristics (size, morphology and composition, in that order) on material performance or functionality and, ideally, comparison to any industrial standard.
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