A review on demineralization, activation, and potential applications of the solid fraction obtained from the pyrolyzed waste tires

Nurul Fatahah Asyqin Zainal , Suhaila Idayu Abdul Halim
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Abstract

The abundant disposal of waste tires which are usually abandoned in landfills and left untreated, has raised global concerns. In mitigating this major issue, pyrolysis is a promising thermochemical process that converts waste tires into three main products that could be further valorized to be applied in various applications. Raw recovered carbon black (rCB), the solid carbonaceous matrix, is one of the products obtained from the pyrolysis of waste tires. This raw rCB is further processed, milled and pelletized to produce rCB. rCB is seen as a potential material as an alternative substitute for virgin carbon black, vCB. However, the poor quality of rCB limits its utilization of rCB, which calls for the need for treatment and modification. Systematic analysis of demineralization and activation of rCB is urgently needed for economic and commercial feasibility. Thus, this review analyzed the effect of demineralization and activation on the properties of rCB. Parameters such as concentration, and the type of acid and base used during demineralization were examined. The comparison of different activating agents and other parameters, such as temperature and impregnation ratio during physical and chemical activation was discussed in detail. Based on the presented data, the optimal conditions (i.e., temperature, duration, and impregnation ratio) are important to avoid unnecessary production costs (i.e., excessive chemicals used, or energy wasted). This review also aims to provide a selection of suitable demineralization and activation methods for generating a multifunctional carbon material with the desired properties. Hence, the development of carbon-based materials derived from waste tires which can partially or completely replace vCB, offers economic viability, versatility, sustainability, and safeguarding towards the environment and human health.
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综述了废轮胎热解固体馏分的脱矿、活化及其应用前景
废弃轮胎通常被丢弃在垃圾填埋场,未经处理,其大量处理引起了全球关注。为了缓解这一主要问题,热解是一种很有前途的热化学过程,它将废轮胎转化为三种主要产品,这些产品可以进一步增值,应用于各种应用。原回收炭黑(rCB)是废轮胎热解的产物之一,是固体碳质基质。这种原料rCB被进一步加工、碾磨和制粒以生产rCB。rCB被认为是一种潜在的材料,可以替代纯炭黑vCB。然而,rCB质量差限制了其利用,需要对其进行处理和改性。迫切需要对rCB的脱矿和活化进行系统的分析,以提高其经济和商业可行性。因此,本文分析了脱矿和活化对rCB性能的影响。考察了脱矿过程中使用的酸、碱的种类、浓度等参数。详细讨论了不同活化剂在物理活化和化学活化过程中的作用及温度、浸渍比等参数的比较。根据所提供的数据,最佳条件(即温度、持续时间和浸渍比)对于避免不必要的生产成本(即使用过多的化学品或浪费能源)非常重要。本综述还旨在为制备具有理想性能的多功能碳材料提供合适的脱矿和活化方法。因此,开发可部分或完全替代废旧轮胎的碳基材料具有经济可行性、多功能性、可持续性和对环境和人类健康的保护作用。
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