汽车生产线计算机机器人智能双脉冲MIG复合弧焊系统的研究

Qiang Zhu, Runkai Su, Jiangtao Zheng
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引用次数: 0

摘要

汽车智能双脉冲MIG复合电弧技术充分融合了激光和电弧焊的优点。本文对脉冲MIG电弧进行了分析。同时,实验在汽车生产线的全数字焊接电源上采用了新型的“超浸脉冲”智能控制技术。实验取得了稳定熔池、增加熔深、减少不锈钢合金焊接气孔缺陷的焊接效果。双脉冲MIG复合电弧焊对焊缝宽度有显著影响,但对焊缝熔深影响有限。在优化后的工艺参数下,双脉冲MIG复合焊接能有效消除不锈钢合金激光焊接中的表面成形缺陷,焊接速度提高50%。
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Research on Intelligent Double-Pulse MIG Compound arc Welding System of Computer Robot in Automobile Production Line
The automotive intelligent dual-pulse MIG composite arc technology fully integrates both laser and arc welding advantages. This paper analyzes the pulsed MIG arc. At the same time, the experiment adopts the new "Hyper Dip-pulse" intelligent control technology on the all-digital welding power source of the automobile production line. The experiment achieved the welding effect of a stable molten pool, increased penetration depth, and reduced porosity defects in stainless steel alloy welding. The double-pulse MIG composite arc welding significantly affects the weld width but has a limited effect on the weld penetration. Under the optimized process parameters, the double-pulse MIG hybrid welding can effectively eliminate the surface forming defects in the stainless-steel alloy laser weld, and the welding speed is increased by 50%.
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