攻克科威特井筒不稳定性

Hassan Z. Haddad, M. Al-Khaja, A. Saffar, S. Raturi, B. Aleem, Mohamed Samak, ElSayed Ibrahim ElSeheemy, Victor Barsoum, R. Abdelaziz, Jené Rockwood
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引用次数: 2

摘要

为了到达世界上许多富含石油的地层,钻井必须首先穿透具有挑战性的页岩地层,在这些地层中,井筒不稳定经常导致昂贵的卡钻、漏失、非生产时间和昂贵的侧钻。井眼稳定剂(WSA)是一种通过成功的现场应用而获得关注的技术,它可以限制钻井液和井筒压力对地层的侵入。使用WSA可以帮助稳定页岩,实现无故障钻井,减少损失和非生产时间。钻井团队被分配了一口具有挑战性的井,涉及Mutriba地层,这是一个以卡钻和漏失而闻名的页岩灰岩地层。为了稳定井筒,最大限度地减少侵入性钻井液和井筒压力的不稳定性,该团队使用了一种井筒稳定剂来阻止流体侵入井壁。这种屏障或“屏蔽”可以最大限度地减少对地层的损害,减缓可能导致井筒不稳定的裂缝增长,通过不断监测和添加井筒稳定剂,可以在钻井这一具有挑战性的地层时形成薄、紧、灵活的高温高压滤饼,并保持井筒稳定性。整个Mutriba地层的钻采率为100%,之后下套管也没有出现任何问题。在起下钻或钻井过程中,没有遇到任何不利的井筒状况,也没有因卡钻或漏失造成非生产时间的损失。与邻井相比,使用稳定剂的成功井提前7天完工,Mutriba井段的成本节约超过21%。控制井筒不稳定性,特别是在页岩和页岩复合地层中,是全球许多油田成功钻井的关键因素。有关现场验证技术的信息,例如这种井筒稳定剂,对于钻井液的持续改进非常重要,可以在世界各地的类似油田安全钻井。
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Conquering Wellbore Instability in Kuwait
To reach many of the world's petroleum-rich formations, drilling must first penetrate challenging shale formations where wellbore instability frequently results in costly stuck pipe, lost circulation, non-productive time, and expensive sidetracks. One technology gaining traction through successful field usage is a wellbore stabilizing agent (WSA) to limit the invasion of drilling fluid and wellbore pressure into the formation. Using a WSA can assist in stabilizing shales, delivering trouble-free drilling, and reduce losses and non-productive time. The drilling team was assigned a challenging well involving the Mutriba Formation, a shale-limestone formation notorious for stuck pipe and lost circulation. Focusing on wellbore stability and minimizing of the destabilizing nature of invasive drilling fluid and wellbore pressure, the team utilized a wellbore stabilizing agent to stop fluid invasion at the borehole wall. This barrier, or "shield", minimizes formation damage and mitigates fracture growth which can lead to destabilization of the wellbore Constant monitoring and additions of the wellbore stabilizing agent resulted in a thin, tight, flexible HTHP filtercake and wellbore stability while drilling this challenging formation. The entire section through the Mutriba Formation was drilled with 100% returns and later casing was run without problems. No adverse wellbore conditions were encountered while tripping or drilling, and no non-productive time was lost in stuck pipe or lost circulation events. When compared to the offset well, the successful well using the wellbore stabilizing agent came in 7 days ahead of schedule and with a cost savings of more than 21% for the Mutriba section. Controlling wellbore instability, especially in shale and shale-composite formations, is a key element of successful drilling in many fields across the globe. Information on field-proven technologies, such as this wellbore stabilizing agent, are important to the continual improvement of drilling fluid to safely drill similar fields around the world.
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