纸头激光在线打孔装置的设计与应用

Xiaohang Zhang, Zhibin Zhang, Jifeng Wang, Ling Zhong, Wei Rao, Chungning Deng, Jingqiang Jiang, Z. He
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引用次数: 1

摘要

由于在生产过程中无法对预穿孔翻纸的孔距、孔数、尺寸等进行调整,其功能带来的问题是:一方面无法实时调节过滤器通风量,稳定性不高;另一方面,相应的原材料消耗和成本较高。为此,设计了一种在线激光射孔装置。通过直接在半成品卷烟表面进行360°激光打孔,可以有效控制卷烟过滤嘴通风量的稳定性,降低生产成本。应用结果表明,使用在线激光穿孔装置,通过调整穿孔时间、穿孔数量和孔径大小,滤料通风量平均通过率提高17.3%,标准差通过率提高10.8%,有效提高了滤料通风量的稳定性。某品牌每万支卷烟平均材料消耗成本降低41.2%,有效降低卷烟成本,并可根据工艺要求设定不同的穿孔数量和过滤嘴通风量值。
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Design and application of on-line laser perforating device for tipping paper
Since the hole distance, quantity of holes, size, etc. of the pre-perforated tipping paper cannot be adjusted during production, the problems caused by the its function is: on the one hand, the filter ventilation rate cannot be adjusted in real time with low stability; on the other hand, the corresponding consumption and cost of the raw materials are high. Therefore, an online laser perforating device is designed. By directly performing 360° laser perforation on the surface of the semi-finished cigarette, the stability of the ventilation rate of the cigarette filter can be effectively controlled and the production cost can be reduced. The application results shown that the use of online laser perforation device, by adjusting the perforation time, quantity and size of the hole, the average pass rate of the filter ventilation rate has increased by 17.3%, and the standard deviation pass rate has increased by 10.8%, which effectively improves the stability of ventilation rate for the filter. The average consumption cost of the materials for every 10,000 cigarettes of a certain brand is reduced by 41.2%, which effectively reduces the cost of cigarettes, and can set the different quantity of perforating holes and the filter ventilation rate values according to process requirements.
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