基于泥鳅表面非光滑结构的水稻播种机滑板减阻性能研究

Hongchang Wang, Zhenghua Jiang, Kaiquan Ding, Guozhong Zhang, A. Salem, Yuan Gao
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摘要

滑板是水稻直播栽植机械的关键接土部件。它具有滑动阻力大,粘土严重的问题。这对水稻种植机械的操作效率和质量产生了严重的负面影响。降低滑板与土壤之间的土壤附着力和阻力,可以显著提高整机的运行效果,降低功耗。泥鳅在泥浆中运动自由灵活,具有高效的润滑和减阻效果。滑板的运动状态与泥鳅相似,工作环境和条件也与泥鳅相似。因此,选择水稻直播机滑板作为研究对象,泥鳅作为仿生原型。对泥鳅体表鳞片的宏观和微观结构特征进行了观察,结果表明:泥鳅体表被鳞片覆盖,鳞片呈脊状非光滑结构;基于Fluent对非光滑结构的减阻性能进行了仿真分析,结果表明,在1m/s速度下,最大减阻率为2.55%。基于泥鳅体表非光滑结构,构建了水稻直播机仿生滑板,并对其工作性能进行了仿真分析。单因素试验结果表明,在1m/s速度下,肋高在3.5 ~ 4.5mm范围内减阻率较高,肋宽在4mm ~ 5mm范围内减阻率较高;肋间距在4mm5mm范围内时,减阻率较高。正交试验结果表明,仿生结构参数影响减阻率的主次因素顺序为肋间距>肋宽度>肋高度。最佳参数组合为肋高4mm、肋宽4.5mm、肋间距,最佳减阻率为4.21%。研究结果可为湿软水田水稻种植机械土壤接合部件的仿生设计提供理论支持。
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Research on Drag Reduction Performance of Sliding Plate of Rice Direct Seeding Machine Based on Non Smooth Structure of Loach Surface
Sliding plate was the key soil-engaging component of rice direct seeding and planting machinery. It has the problems of large sliding resistance and serious soil adhesion. which has a serious negative impact on the operation efficiency and quality of rice planting machinery. Reducing the soil adhesion and resistance between sliding plate and soil can significantly improve the operation effect of the whole machine and reduce power consumption. Loach moves freely and flexibly in the mud and has highly efficient lubrication and drag reduction effects. The movement state of sliding plate was similar to that of loach, as well as the working environment and conditions. Therefore, the sliding plate of rice direct seeding machine was selected as the research object and the loach as the bionic prototype. The macroscopic and microscopic structure characteristics of the scales were observed, the results showed that the body surface of the loach was covered by scales, and the scales had a ridged non-smooth structure. The simulation analysis of the drag reduction performance of the non-smooth structure based on Fluent was carried out, the results show that the maximum drag reduction rate was 2.55% at the speed of 1m/s. The bionic sliding plate of rice direct-seeding machine was constructed based on the non-smooth structure of loach body surface, and its working performance was simulated and analyzed. The single factor test results show that at the speed of 1m/s, the drag reduction rate of ribbed height in the range of 3.5mm to 4.5mm was relatively high, the drag reduction rate of ribbed width in the range of 4mm-5mm was relatively high; the drag reduction rate was relatively high when the distance between ribs was in the range of 4mm5mm. The results of orthogonal test show that the order of primary and secondary factors of bionic structure parameters affecting drag reduction rate was ribbed spacing > ribbed width > ribbed height. The optimal parameter combination was ribbing height 4mm, ribbing width 4.5mm, ribbing spacing, and the optimal drag reduction rate was 4.21%. The results of this study can provide theoretical support for bionic design of soil engaging components of rice planting machinery in wet and soft paddy field.
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