管材生产线自动轧机出口段动力学研究

S. Rakhmanov
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引用次数: 0

摘要

管壁厚度不均匀性是决定热轧无缝管质量的重要指标之一。轧管线出口截面机构的动力学特性是导致不均匀性增加的原因之一。介绍了PRL轴持机构动力学的研究结果。阐述了出口段的动态模型、工艺过程的计算参数和轧制空心方坯的惯性,从而确定了PRL自动轧机出口段的动态过程特征。建立了PRL型自动轧机出口段单元运动的微分方程。以ТПА-350自动轧机为例,应用龙格-库塔法求解相应的出口段动力学模型,得到了微分方程组的数值解。在实现自动连轧空心坯的整个工艺过程中,考虑了被轧空心坯的变形中心和质量方面的替代作用,给出了在出口段产生的动态过程模式。结果表明,三种先进的机械系统动力学模型的指定解与已知的数学模型的指定解有很大的不同。建立了ТПА-350自动轧机芯棒夹紧机构的动力学等价于成品管材几何成形的机理。通过对轧机出口段动态模型的分析,选择了必要的工艺参数和机械系统的动态参数,确定了在ТПА-350自动轧机上空心钢坯轧制的稳定模式。介绍了自动轧机出口段动力学研究的结果ТПА-350。提出了对出口段ТПА-350自动轧机进行现代化改造的方案,实现了合理的操作方式、机械系统动力学水平和轧制管材质量(几何参数)控制。
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Dynamics of exit section of automatic mill of pipe rolling line
Nonuniformity of pipe wall thickness is one of significant indices, determining quality of hot-rolled seamless pipes. One of the reasons of increased nonuniformity arising is dynamics of exit section mechanisms of pipe rolling line (PRL). Results of study of mandrel holding mechanism dynamics of PRL presented. Dynamic models of exit section, accounting parameters of technological process and inertia of a rolled hollow billet elaborated, which enabled to determine the character of dynamic processes at the exit section of PRL automatic mill. Differential equations of exit section elements motion at the exit section of PRL automatic mill were made up. The solution of the differential equations system was obtained in a numerical form by application of Runge‒Kutta method for correspondent dynamic models of exit section based on the example of calculations for ТПА-350 automatic mill. The pattern of dynamic processes arising at the exit section was specified at realization of the whole technological process of a hollow billet rolling at automatic mill, taking into consideration alternative action from the side of deformation center and mass of the rolled hollow billet. It was shown, that the specified solution of the task for three advanced dynamic models of mechanical system considerably differs from those of the known mathematical models. It was established, that the dynamics of the mandrel holding mechanism of ТПА-350 automatic mill equivalently form the mechanism of finished pipes geometry forming. Analysis of dynamic models of the mill exit section enabled to select the necessary technological and dynamic parameters of the mechanical system, to determine stable modes of hollow billets rolling at the ТПА-350 automatic mill. Results of the study of dynamics of exit section ТПА-350 automatic mill presented. A scheme of modernization of the exit section ТПА-350 automatic mill proposed, which enables to realize rational modes of operation accounting level of mechanical system dynamics and to control quality (geometric parameters) of the rolled pipes.
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