皮革生产过程中酶解牛毛回收的资源利用

IF 0.6 4区 工程技术 Q4 CHEMISTRY, APPLIED Journal of The American Leather Chemists Association Pub Date : 2023-09-01 DOI:10.34314/jalca.v118i9.8190
Ting Liu, Chunxiao Zhang, Xu Zhang, B. Peng, Mengchu Gao
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引用次数: 0

摘要

随着酶解牛毛技术在皮革工业中的发展,提高牛毛的回收利用率成为制革业中出现的一个新问题。在这项工作中,研究了预处理中碱的浓度、时间和温度,以及后续处理中酶的用量、时间、温度和 pH 值对牛毛溶解性能和角蛋白产量的影响。因此,对碱性酶法提取牛毛角蛋白的工艺进行了优化。结果表明,角蛋白提取的最佳条件为:碱预处理时,碱浓度为0.4 M,预处理时间为1.0 h,预处理温度为65℃;酶处理时,酶用量为3324 U/g牛毛,作用时间为4.0 h,作用温度为45℃,pH值控制在8.5-11.5之间。与碱法相比,碱-酶法的角蛋白得率从 24.4% 提高到 58.1%,碱用量减少了 50%。制备的角蛋白具有较高的体外抗氧化活性,为牛毛废弃物的资源化利用提供了新思路。
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Resource Utilization of Bovine Hair Recycling from Enzymatic Unhairing during Leather Manufacturing
With the development of enzymatic unhairing technology in the leather industry, enhancing the recycling of bovine hair is a new issue emerging in leather-making. In this work, the effects of alkali concentration, time, and temperature in the pretreatment, as well as enzyme dosage, time, temperature, and pH in the following treatment on the dissolution performance and keratin yield of bovine hair were investigated. Hence, the extraction process of keratin from bovine hair by the alkali-enzyme method was optimized. The results sho that the optimal conditions for the keratin extraction are as follows: for the pretreatment with alkali, the alkali concentration is 0.4 M, the pretreatment time is 1.0 h, the pretreatment temperature is 65°C, and for the following enzymatic treatment, the enzyme dosage is 3324 U/g bovine hair, the action time is 4.0 h, action temperature is 45°C, and the pH is controlled between 8.5-11.5. Compared with the alkali method, the alkali-enzyme method increases the keratin yield from 24.4% to 58.1%, and the alkali dosage is reduced by 50%. The prepared keratin had high in vitro antioxidant activity, which provided a new idea for the resource utilization of bovine hair waste.
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来源期刊
Journal of The American Leather Chemists Association
Journal of The American Leather Chemists Association 工程技术-材料科学:纺织
CiteScore
1.30
自引率
33.30%
发文量
29
审稿时长
3 months
期刊介绍: The Journal of the American Leather Chemists Association publishes manuscripts on all aspects of leather science, engineering, technology, and economics, and will consider related subjects that address concerns of the industry. Examples: hide/skin quality or utilization, leather production methods/equipment, tanning materials/leather chemicals, new and improved leathers, collagen studies, leather by-products, impacts of changes in leather products industries, process efficiency, sustainability, regulatory, safety, environmental, tannery waste management and industry economics.
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