用失重法测定 Na2CrO4 对熔炉循环冷却水中 A106 级管道腐蚀速率的抑制效果,以确定管道寿命

Ika Fitriani J Palupi, Ainun Ma'wa
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摘要

工业流程图中的管道具有可预测的故障或损坏风险,因此需要进行定期检查。管道中发生的腐蚀会导致泄漏或管道堵塞,从而对流体分配过程造成致命影响。可以通过添加抑制剂和预测腐蚀率来预测这种损害。本研究采用失重法确定 Na2CrO4 抑制剂抑制腐蚀速率的有效浓度,并预测熔炉冷却水循环管道的使用寿命。Na2CrO4 抑制剂是一种阳极抑制剂,通过抑制整个金属表面的腐蚀而被动地作用于阳极。研究从准备阶段开始,将管道切割成一定大小的试样,磨平表面并称量初始重量。在测试阶段,将试样分别浸泡 120 小时、240 小时和 360 小时,Na2CrO4 抑制剂的浓度分别为 0%、0.3%、0.6% 和 0.9%。浸泡过程结束后,重新称重试样,计算腐蚀速率。结果表明,最有效的抑制剂浓度为 0.6%,腐蚀速率为 0.3021 mmpy,剩余使用寿命(RSL)为 9.399 年。
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The Effectiveness of Na2CrO4 to Inhibit Corrosion Rate of a A106 Grade Pipe in the Furnace Circulating Cooling Water with the Weight Loss Method on Pipe Lifetime Determining
Pipes from industrial process flow diagrams have a predictable risk of failure or damage, so that periodic inspections are carried out. Corrosion that occurs in the pipe can cause a risk of leakage or blockage of the pipe flow which can be fatal to the fluid distribution process. This damage can be anticipated by inhibitors adding and predicting the corrosion rate. This research was conducted to determine the effective concentration of Na2CrO4 inhibitor to inhibit the corrosion rate and predict the lifetime of the furnace cooling water circulation pipe using the weight loss method. Na2CrO4 inhibitor is a type of anodic inhibitor that works by passively the anode by inhibiting corrosion on a whole metal surface. The study begins with the preparation stage, cutting the pipe into specimens of a certain size, smoothing the surface and weighing the initial weight. The testing phase was carried out by immersing the specimens at various times of 120 h, 240 h and 360 h with Na2CrO4 inhibitor variations concentration was 0%; 0,3%; 0,6%; and 0,9%. The corrosion rate was calculated by re-weighing the specimen after the immersion process. The results showed that the most effective inhibitor concentration was 0.6% with a corrosion rate of 0.3021 mmpy and the Remaining Service Lifetime (RSL) was 9.399 years.
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