Effect of process parameters on the corrosion kinetics and mechanism of nanosecond laser surface structured titanium alloy (Ti6Al4V)

In this study, laser surface structuring (LSS) of Ti6Al4V was carried out using an Nd:YLF laser with a second harmonic wavelength of 527 nm and a pulse duration of 100 ns at varied laser fluence, scan speed, and line spacing. A detailed study of the effect of process parameters on surface topography, microstructure, composition, phase, contact angle, electrochemical behavior, and bioactivity was undertaken. Nanosecond pulsed laser irradiation with overlapping resulted in the formation of linear continuous grooves on the surface due to ablation/evaporation of materials. There is the formation of oxides of titanium (TiO₂ and Ti₂O₃) whose mass fractions varied with process parameters. The average microhardness of the laser-structured region was improved (393 VHN - 535 VHN) as compared to the as-received Ti6Al4V (303 VHN). The contact angle of simulated body fluid (SBF) against the structured surface (58°- 123°) showed increased contact angle as compared to as-received samples (50°). The laser surface structuring exhibited a superior corrosion resistance property (in SBF) as compared to as-received Ti6Al4V. The mechanism of corrosion behavior was established by electrochemical impedance spectroscopic study (in SBF). The optimum process parameter for the LSS of Ti6Al4V with enhanced hardness and corrosion resistance was derived. The LSS surface processed under the optimum parameters measured by immersing in SBF revealed a higher deposition of calcium phosphate as compared to the as-received Ti6Al4V.