通过护罩上的铆钉增强 Sco2 离心式压缩机的空气动力稳定性

Ruikai Cai, Mingyang Yang, W. Zhuge, K. Deng, Yangjun Zhang
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摘要

本文研究了带护罩 SCO2 压缩机的空气动力不稳定性机理,并据此提出了一种通过护罩波纹对机壳进行处理来增强稳定性的新方法。首先,通过实验验证的 CFD 方法研究了压缩机在近喘振条件下的流动机制。结果表明,叶轮内存在明显的回流现象。进一步分析表明,科里奥利力和叶片间压力梯度的不平衡将低动量流体推向护罩吸入侧。此外,较高的雷诺数导致入口处靠近端壁的 SCO2 边界层变薄,增加了通道涡度,进一步加剧了低能量流体在护罩吸入侧的聚集。根据流动机制,设计了护罩上的流向波纹,以阻碍低能流体的迁移。CFD 结果表明,在低流量条件下,波纹可抑制诱导涡和回流的形成,增强叶轮的气动稳定性并降低激增的质量流量。进一步的研究表明,波纹阻挡了低能流体向护罩吸入侧的迁移,减少了低能流体的积聚和堵塞,从而增加了流动面积和气动稳定性。此外,在中/大质量流量条件下,额外的波纹扰动和摩擦损失导致压缩机性能下降。具体来说,波纹在接近阻塞质量流量时减少了叶片之间的流动面积,导致更明显的冲击结构和压缩机早期阻塞。
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Aerodynamic Stability Enhancement of a Sco2 Centrifugal Compressor by Riblets of the Shroud
This paper investigates the mechanism of aerodynamic instability of shrouded SCO2 compressors and accordingly proposes a new method for stability enhancement via the casing treatment in terms of shroud riblets. Firstly, the experimentally validated CFD method is employed to investigate the flow mechanism of the compressor under near-surge condition. The significant backflow phenomena within the impeller were revealed. Further analysis indicated that the imbalance of the Coriolis force and pressure gradient in blade-to-blade direction pushed the low-momentum fluid toward the shroud suction side. Additionally, higher Reynolds number resulted in thinner SCO2 boundary layer at the inlet near end-wall, increasing passage vorticity and further intensifying the aggregation of low-energy fluid on the shroud suction side. Based on the flow mechanisms, the streamwise riblets on shroud were designed to impede the migration of low-energy fluid. The CFD results revealed that under low-flow condition, riblets inhibit the formation of inducer vortices and backflow, enhancing impeller aerodynamic stability and reducing the surge mass-flow rate. Further research indicated that riblets obstruct the migration of low-energy fluid towards shroud suction side, reducing the accumulation of low-energy fluid and blockage, thereby increasing the flow area and aerodynamic stability. Moreover, additional riblets wake and friction losses contributed to the deterioration of compressor performance at middle/large mass-flow-rate conditions. Specifically, riblets reduced the flow area between blades at near choke mass-flow rate, leading to more pronounced shock structures and compressor earlier choke.
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