Influence of usage and model inaccuracies on the performance of smart hot water heaters: lessons learned from a demand response field test

Domestic hot water heaters are considered to be easily integrated as flexible loads for demand response. While literature grows on reproducible simulation and lab tests, real-world implementation in field tests considering state estimation and demand prediction-based model predictive control approaches is rare. This work reports the findings of a field test with 16 autonomous smart domestic hot water heaters. The heaters were equipped with a retrofittable sensor/actuator setup and a real-time price-driven model predictive control unit, which covers state estimation, demand prediction, and optimization of switching times. With the introduction of generic performance indicators (specific costs and thermal efficiency), the results achieved in the field are compared by simulations to standard control modes (instantaneous heating, hysteresis, night-only switching). To evaluate how model predictive control performance depends on the user demand prediction and state estimation accuracy, simulations assuming perfect predictions and state estimations are conducted based on the data measured in the field. Results prove the feasible benefit of RTP-based model predictive control in the field compared to a hysteresis-based standard control regarding cost reduction and efficiency increase but show a strong dependency on the degree of utilization.