{"title":"使用 AgCu/GH4169/Bi2O3-B2O3-ZnO 复合钎焊填料将 MgF2 陶瓷钎焊到 TA15 合金的新方法","authors":"","doi":"10.1016/j.jmat.2024.04.004","DOIUrl":null,"url":null,"abstract":"<div><p>A two-step brazing process was successfully employed to join MgF<sub>2</sub> ceramic and TA15 alloy using eutectic Ag<img>28% (in mass fraction) Cu alloy and Bi<sub>2</sub>O<sub>3</sub><img>B<sub>2</sub>O<sub>3</sub><img>ZnO (BBZ) glass as fillers, by introducing a 100 μm thick GH4169 interlayer. Multiscale characterization revealed that interdiffusion and reaction occurred at the joint interfaces. As a result, a reliable joint system consisting of TA15/TiCu/TiCu<sub>2</sub>Al/Ag(s,s) + Cu(s,s)/TiCu<sub>2</sub>Al/Ti<img>Cu<img> Ni + Ag-rich layer/GH4169/nano-oxide layer/glass/Mg<sub>3</sub>(BO<sub>3</sub>)F<sub>3</sub>+MgO + MgF<sub>2</sub> reaction layer/MgF<sub>2</sub> was formed. The GH4169-interlayer exhibited adaptive compatibility though its interaction with Ag<img>Cu and BBZ glass fillers, effectively accommodating strong interface bonding and thermal mismatch stress between TA15 and MgF<sub>2</sub> substrates. It shows an excellent shear strength (32 MPa, at room temperature) as well as thermal cycling stability without any cracking or spallation observed after the 20 thermal shock cycles between room temperature and 300 °C. It provides valuable insights into designing highly reliable ceramic/metal joints that demonstrate superior stability and adaptability in specific applications.</p></div>","PeriodicalId":16173,"journal":{"name":"Journal of Materiomics","volume":"11 2","pages":"Article 100878"},"PeriodicalIF":8.4000,"publicationDate":"2024-05-22","publicationTypes":"Journal Article","fieldsOfStudy":null,"isOpenAccess":false,"openAccessPdf":"https://www.sciencedirect.com/science/article/pii/S2352847824001035/pdfft?md5=8f73683a05f33d8980216c011a1caa29&pid=1-s2.0-S2352847824001035-main.pdf","citationCount":"0","resultStr":"{\"title\":\"A novel approach for brazing MgF2 ceramic to TA15 alloy using AgCu/GH4169/Bi2O3B2O3ZnO composite braze fillers\",\"authors\":\"\",\"doi\":\"10.1016/j.jmat.2024.04.004\",\"DOIUrl\":null,\"url\":null,\"abstract\":\"<div><p>A two-step brazing process was successfully employed to join MgF<sub>2</sub> ceramic and TA15 alloy using eutectic Ag<img>28% (in mass fraction) Cu alloy and Bi<sub>2</sub>O<sub>3</sub><img>B<sub>2</sub>O<sub>3</sub><img>ZnO (BBZ) glass as fillers, by introducing a 100 μm thick GH4169 interlayer. Multiscale characterization revealed that interdiffusion and reaction occurred at the joint interfaces. As a result, a reliable joint system consisting of TA15/TiCu/TiCu<sub>2</sub>Al/Ag(s,s) + Cu(s,s)/TiCu<sub>2</sub>Al/Ti<img>Cu<img> Ni + Ag-rich layer/GH4169/nano-oxide layer/glass/Mg<sub>3</sub>(BO<sub>3</sub>)F<sub>3</sub>+MgO + MgF<sub>2</sub> reaction layer/MgF<sub>2</sub> was formed. The GH4169-interlayer exhibited adaptive compatibility though its interaction with Ag<img>Cu and BBZ glass fillers, effectively accommodating strong interface bonding and thermal mismatch stress between TA15 and MgF<sub>2</sub> substrates. It shows an excellent shear strength (32 MPa, at room temperature) as well as thermal cycling stability without any cracking or spallation observed after the 20 thermal shock cycles between room temperature and 300 °C. It provides valuable insights into designing highly reliable ceramic/metal joints that demonstrate superior stability and adaptability in specific applications.</p></div>\",\"PeriodicalId\":16173,\"journal\":{\"name\":\"Journal of Materiomics\",\"volume\":\"11 2\",\"pages\":\"Article 100878\"},\"PeriodicalIF\":8.4000,\"publicationDate\":\"2024-05-22\",\"publicationTypes\":\"Journal Article\",\"fieldsOfStudy\":null,\"isOpenAccess\":false,\"openAccessPdf\":\"https://www.sciencedirect.com/science/article/pii/S2352847824001035/pdfft?md5=8f73683a05f33d8980216c011a1caa29&pid=1-s2.0-S2352847824001035-main.pdf\",\"citationCount\":\"0\",\"resultStr\":null,\"platform\":\"Semanticscholar\",\"paperid\":null,\"PeriodicalName\":\"Journal of Materiomics\",\"FirstCategoryId\":\"88\",\"ListUrlMain\":\"https://www.sciencedirect.com/science/article/pii/S2352847824001035\",\"RegionNum\":1,\"RegionCategory\":\"材料科学\",\"ArticlePicture\":[],\"TitleCN\":null,\"AbstractTextCN\":null,\"PMCID\":null,\"EPubDate\":\"\",\"PubModel\":\"\",\"JCR\":\"Q1\",\"JCRName\":\"CHEMISTRY, PHYSICAL\",\"Score\":null,\"Total\":0}","platform":"Semanticscholar","paperid":null,"PeriodicalName":"Journal of Materiomics","FirstCategoryId":"88","ListUrlMain":"https://www.sciencedirect.com/science/article/pii/S2352847824001035","RegionNum":1,"RegionCategory":"材料科学","ArticlePicture":[],"TitleCN":null,"AbstractTextCN":null,"PMCID":null,"EPubDate":"","PubModel":"","JCR":"Q1","JCRName":"CHEMISTRY, PHYSICAL","Score":null,"Total":0}
A novel approach for brazing MgF2 ceramic to TA15 alloy using AgCu/GH4169/Bi2O3B2O3ZnO composite braze fillers
A two-step brazing process was successfully employed to join MgF2 ceramic and TA15 alloy using eutectic Ag28% (in mass fraction) Cu alloy and Bi2O3B2O3ZnO (BBZ) glass as fillers, by introducing a 100 μm thick GH4169 interlayer. Multiscale characterization revealed that interdiffusion and reaction occurred at the joint interfaces. As a result, a reliable joint system consisting of TA15/TiCu/TiCu2Al/Ag(s,s) + Cu(s,s)/TiCu2Al/TiCu Ni + Ag-rich layer/GH4169/nano-oxide layer/glass/Mg3(BO3)F3+MgO + MgF2 reaction layer/MgF2 was formed. The GH4169-interlayer exhibited adaptive compatibility though its interaction with AgCu and BBZ glass fillers, effectively accommodating strong interface bonding and thermal mismatch stress between TA15 and MgF2 substrates. It shows an excellent shear strength (32 MPa, at room temperature) as well as thermal cycling stability without any cracking or spallation observed after the 20 thermal shock cycles between room temperature and 300 °C. It provides valuable insights into designing highly reliable ceramic/metal joints that demonstrate superior stability and adaptability in specific applications.
期刊介绍:
The Journal of Materiomics is a peer-reviewed open-access journal that aims to serve as a forum for the continuous dissemination of research within the field of materials science. It particularly emphasizes systematic studies on the relationships between composition, processing, structure, property, and performance of advanced materials. The journal is supported by the Chinese Ceramic Society and is indexed in SCIE and Scopus. It is commonly referred to as J Materiomics.