Numerical investigation on dynamic flow characteristics of methane condensation in microchannels

Microchannel condensers play an essential role in cryogenic two-phase heat management systems due to their efficient heat transfer characteristics. Thus, it is worth conducting an in-depth study on microscale condensation characteristics of cryogenic fluids. This paper delves into the flow condensation process of methane in microchannels. A two-dimensional transient model with high accuracy for cryogenic fluids has been developed by combining a self-defined program for the source term of the phase transition model. The model fully considers the boundary layer thickness and accurately explores the mesh accuracy. The complete condensation flow patterns are captured for various vapor quality, mass flux, and wall subcooling degrees. The injection flow is a unique flow regime for condensation in microchannels. The decrease in wall subcooling degree and increase in mass flux leads to the separation point at the neck of the injected flow moving towards the exit, while the annular flow region is expanding and the flow pattern transition is lagging. The mass flux improves the heat transfer coefficient more significantly at high vapor quality. During injection and bubble flow, the wall shear stress and local heat transfer coefficient are subject to bouncing and oscillations, which may induce fluctuations in the upstream annular flow. The prediction performance of six classical heat transfer correlations is evaluated. The results indicate that the Nie et al. correlation has the highest comprehensive prediction accuracy with MRD and MARD of -5.00 % and 15.83 %, respectively.