CMOS-based micro-fluxgate with racetrack core and solenoid coils

This work introduces an integrated fluxgate sensor fabricated using CMOS chip technology. The sensor uses a “racetrack” shape of the core. The material used for the core is VITROVAC 6025F, and the shape was laser-cut from 25 $\mu$m thick foil. The coils are solenoids fabricated using metal layers of the chip and bonding wires. Sensing and excitation coils have 60 and 40 turns respectively. TSMC D35 technology was used for fabrication. The size of the core is 8 mm $\times$ 1.75 mm. Dimensions of the chip are 8 mm $\times$ 2.7 mm (21.6 mm${}^2$).

The sensor was tested in open-loop operation using a sinewave excitation. Sensitivity increases with frequency up to 1.5 MHz, reaching 5000 V/T. This is a significantly higher value than what can be achieved using a flat pick-up coil (around 10 V/T). Fully saturating the core requires a 110 mA excitation current, leading to 300 mW power dissipation in the coil. The Core loss is 100 mW at 1 MHz excitation. The Noise at 1 Hz may be as low as $2nT/\sqrt{H}z$ depending on excitation signal parameters. The typical offset is below 1 $\mu$T.