Design of self-healing and anticorrosion epoxy coating with active multiple hydrogen bonds based on grafted polyetheramine

The healing of epoxy coatings in damaged areas significantly influences their service life and protection quality. Intrinsic self-healing coatings, which enable multiple healing cycles without the need for additional functional carriers, have emerged as a promising coating technology. Nevertheless, the cross-linked structure of thermoset epoxy coating system restricts the large-scale migration of molecular chains, posing a significant challenge to achieve intrinsic healing of resin without compromising its mechanical properties. In this study, we report a design scheme for epoxy coating with intrinsic self-healing properties based on active multiple hydrogen bonds. Grafting aminobenzothiazole at the end of polyetheramine D230 chain, the grafted polyetheramine (GD230) was synthesized and served as the auxiliary curing agent, whose accurate molecular structure has been confirmed by different characterizations. The self-healing coating with reversible dynamics network based on hydrogen bonds was prepared by crosslinking through epoxy resin and mixed curing agent of polyetheramine D230 and GD230. Various measurements have been adopted to evaluate the self healing and anticorrosion performance. Results showed that the functional coating with a ratio of 8:2 for D230 to GD230 has satisfied both performances on the steel substrate. After immersion in 3 wt% NaCl solution for 120 days, the impedance value of functional coating still remains about 10¹⁰ Ω cm². After the coating was scratched and immersion for 96 h, the impedance value of functional coating increased by about two orders of magnitude compared to that in blank coating. Mechanical testing and theoretical calculations were used to support dynamic crosslinking model to reveal the self-healing mechanism.