Effect of Sawing Variation on Hardwood Lumber Recovery—Part I: Volume

Sawing variation (SV), the degree of deviation from a specified target lumber size, is an unavoidable component of the sawing process. SV is influenced by several factors such as machine, material, set works, feed works, and cutting parameters. To account for these factors resulting in deviations from the desired target size, the target thickness of the lumber cut must be increased such that only a minimal number of boards is less than target thickness. Thus, the greater the amount of SV, the larger the target thickness must be such that a minimal quantity of undersized lumber is produced. Hence, with larger amounts of SV come greater waste and decreased opportunities for optimizing lumber recovery. However, the decrease in material loss due to a reduction in SV may not necessarily translate into a statistically significant increase in lumber product recovery by volume. This study explored the effect of varying degrees of SV on lumber recovery by volume for a range of hardwood log diameters using the US Forest Service's LOg ReCovery Analysis Tool sawmill simulation software. A minimal average recovery improvement of 3 percent due to reduced SV was observed across all kerf thicknesses, equating to a production value improvement of $336,000 for an 8 million board feet mill. Results indicate that the recovery gains realized by volume depend upon the log diameters sawn, the lumber target thickness, and the change (reduction) in SV.