基于dem的喷射带采苗机构优化设计

IF 0.6 Q4 AGRICULTURAL ENGINEERING INMATEH-Agricultural Engineering Pub Date : 2023-04-30 DOI:10.35633/inmateh-69-10
Jin Chen, Hua Zhou, Hailong Che, Yuanyi Liu, Pei Li
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引用次数: 2

摘要

在弹射式抽苗机构中,由于弹射杆与苗木基质直接接触,导致苗木破碎率高,成功率低,成苗效果差。为了解决这一问题,结合顶杆与钵苗的相互作用,分析了顶杆输送带式收苗机构的工作原理,并对顶杆输送皮带式收苗机制进行了优化设计。采用EDEM模拟分析和正交试验的方法,以钵苗的破苗率和成功率为试验响应指标,研究了顶杆端部形状、顶杆直径和拔苗速度对拔苗效果的影响,并采用极差分析和方差分析对结果进行分析,分析各因素相互作用对钵苗提取的影响规律。模拟结果表明,钵苗破碎率随苗速的增加和抛射器直径的减小而增大。在三种不同类型的喷射器中,圆头喷射器的效果最好。出苗机构的最佳参数组合是出苗杆直径为10mm,出苗速度为2m/s,出苗杆形式为圆头出苗杆。验证实验表明,优化后的抽苗机制的抽苗效果优于原抽苗机制。结果表明,当采用最佳工作参数组合采集幼苗时,幼苗合格率不低于90%,破碎化率不高于20%,幼苗性能相对稳定。优化后的抽苗机构可用于旱地碗式全自动插秧机,以满足全自动插苗机的操作要求。
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OPTIMAL DESIGN OF EJECTOR BELT SEEDLING COLLECTING MECHANISM BASED ON EDEM
In the seedling extraction mechanism of the ejection type, because the ejector rod is in direct contact with the seedling substrate, the fragmentation rate of the seedling is high, the success rate is low, and the seedling effect is poor. In order to solve this problem, combined with the interaction between the ejector rod and the bowl seedling, this paper analyzes the working principle of the ejector rod conveyor belt seedling harvesting mechanism, and optimizes the design of the ejector rod conveyor belt seedling harvesting mechanism. By using the method of EDEM simulation analysis and orthogonal experiment, taking the breaking rate and success rate of bowl seedling as the test response index, the effects of ejector rod end form, ejector rod diameter and seedling extraction speed were studied, and the results were analyzed by range analysis and variance analysis to analyze the influence law of the interaction of various factors on bowl seedling extraction. The simulation results show that the crushing rate of bowl seedlings increases with the increase of seedling speed and the decrease of ejector diameter. Among the three different types of ejectors, the effect of round head ejector is the best. The best parameter combination of the seedling mechanism is the diameter of the ejector rod 10mm, the seedling speed 2m/s, and the ejector rod in the form of round head ejector rod. The verification experiment shows that the seedling extraction effect of the optimized seedling extraction mechanism is better than that of the original seedling extraction mechanism. The results show that when the best combination of working parameters is used to collect seedlings, the qualified rate of seedlings is not less than 90%, the fragmentation rate is not higher than 20%, and the seedling performance is relatively stable. The optimized seedling extraction mechanism can be used in the automatic dryland bowl seedling transplanter to meet the operational requirements of the automatic transplanter.
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来源期刊
INMATEH-Agricultural Engineering
INMATEH-Agricultural Engineering AGRICULTURAL ENGINEERING-
CiteScore
1.30
自引率
57.10%
发文量
98
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