Control of dead-time process: From the Smith predictor to general multi-input multi-output dead-time compensators

This review paper deals with the analysis, design, and tuning of dead-time compensators for stable and unstable multi-input multi-output (MIMO) processes with multiple time delays. It is well known that, even in the single-input single-output case, processes with significant dead times are difficult to control using standard feedback controllers. For MIMO systems, the study of processes with dead time is more involved, particularly when the process behavior exhibits different dead times in the different input-output relationships. Because of this, much research has been conducted in the last 50 years on this subject, with different approaches and proposals of controllers for covering a variety of objectives. Thus, this paper gives an overview of this important topic, focusing on the solutions derived from the Smith Predictor. First, a historical perspective of the different controllers proposed in the literature is presented. Then, the general solution of the problem is developed, paying particular attention to robustness and disturbance rejection properties, because of their importance and usefulness in industrial processes. All the development is done in the discrete-time case, which allows direct digital implementation. Two simulation case studies are presented to illustrate some of the ideas discussed in the paper, and an experimental case study is used to discuss aspects of practical implementation.