Engineered Ceramic Insulators for High Field Magnets

High field magnet coils made from brittle A15 superconductors need to be rigidly contained by their support structure but yet be electrically insulated from it. Current insulators (end shoes, pole pieces, spacers, mandrels, etc.) are often made from coated metallic shapes that satisfy the mechanical and thermal requirements but are electrically unreliable. The insulating coating on the metal core too often chips or flakes, causing electrical shorts. Any replacement insulator materials must manage the thermal expansion mismatch to control the stress within the coil enabling the achievement of ultimate magnet performance.A novel ceramic insulator has been developed that eliminates the potential for shorting while maintaining high structural integrity and thermal performance. The insulator composition can be engineered to provide a thermal expansion that matches the coil expansion, minimizing detrimental stress on the superconductor. These ceramic insulators are capable of surviving high temperature heat tre...