钻井优化:在6个季度内创造125个现场记录

Ahmed El Hawy, Adil Al Busaidi, R. Bautista, M. Awadallah, M. R. Heidari, K. Saidi, Barton Escamilla, Zahra Al Abri, Guy deBoehmler, S. Harthi, Patrick A C M Haeser, Khaleel Al Riyami, Mahesh S. Picha
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引用次数: 0

摘要

随着石油和天然气行业最严重的一次衰退,需要一种革命性的钻井方法。在此期间,优化是关键字,是时候回顾钻井基础,回顾并吸取以前的失败和教训,同时为转型而成功的过程奠定新的基础,确保历史上的成功。尽管多年来进行了许多钻井优化措施的试验,但由于各种原因,每次钻井性能交付不一致和反复出现的故障仍然引起了人们的警惕。然后介绍了实际钻井优化,并提供了全面的钻井优化包,其中对所有历史规范、失败、经验教训和设计进行了彻底的分析。提出了新的目标和修订的设计,同时提出了一个确保成功的全新过程。从达到要求的性能水平的挑战和轴向和横向振动风险增加的顶部段的狗腿,到在北部未固结和反应性页岩的着陆段钻井所面临的困难,以及在南部脆弱的薄弱地层中,再到在水平水平段钻探粘性石灰岩的高多孔带时,将重量传递给钻头的困难。钻井优化项目成功实施,包括更新钻井参数包线、修改井眼轨迹设计、重新设计BHA设计、正确选择适合用途的钻头模型、充分利用技术以及有效的实时性能报告和监测。虽然成本优化是经济低迷时期的趋势,但对于运营商和服务提供商来说,没有比将钻井优化纳入每个钻井计划更好的选择了,这被证明是一个最终的技术和业务双赢的解决方案。
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Drilling Optimization in Action - Delivering 125 Field Records in 6 Quarters
As one of the worst oil & gas business downturns struck, the need for a revolutionary approach of drilling was needed. Optimization was the key word during that period, it was about time to look back at drilling fundamentals, review and learn from previous failures and lessons while establishing new foundation for a transformed yet successful process that ensured an all-time historical success. While many trials of drilling optimization initiatives were executed over the years, inconsistent drilling performance delivery and repetitive failures continued to raise a red flag each time for variety of reasons. Drilling optimization in action was then introduced with its’ comprehensive drilling optimization package, where all historical norms, failures, lessons, and designs were analyzed thoroughly. New objectives and revised designs were proposed accompanied with a whole new process that ensured success. From challenges achieving required performance levels and dog legs in the top sections with increased risks of axial and lateral vibrations, to the difficulties faced in the landing section drilling through unconsolidated and reactive shales in the north, and through fragile weak formations in the south to the difficulties transferring weight to the bit at deeper depths in the horizontal laterals drilling highly porous zones of sticky limestones. Drilling optimization in action project was successfully introduced and executed with a renovated set of drilling parameters envelopes, revised trajectory designs, re-engineered BHA designs, right choice of fit for purpose bits models, adequate technology utilization and effective real-time performance reporting and monitoring. While cost optimization was the trend during the downturn, there was no better option to achieve desired financial results for both operator and service provider than the inclusion of the drilling optimization in action initiative into every well drilling program, it was proven to be an ultimate win-win technical and business solution.
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