使用尿素清洗使用过的半合成机油

T. Chervinskyy, R. Prokop, O. Grynyshyn
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摘要

在使用汽油或柴油内燃机的机动车辆运行过程中,机油暴露在高温下,不断与金属接触,其碳氢化合物部分发生化学转化,受到金属表面磨损产物、添加剂分解和燃料不完全燃烧残留物的污染。因此,机油的高质量化学成分发生了不可逆转的变化,并失去了操作性能。本文介绍了在结晶尿素存在下对废半合成机油进行清洗的研究结果。使用的半合成机油选择了广泛用于卡车柴油发动机的嘉实多10W-40机油和用于乘用车汽油发动机的ELF Evolution 700 STI机油。研究了工艺控制的主要因素(尿素用量、发酵时间和温度)对精制机油功能性能变化的影响。结果表明,在140ºС、80 min、5质量条件下,不良指标(酸值、含水量、灰分、机械杂质含量)达到最低值。结晶尿素的百分比。此外,运动粘度和粘度指数的值略有增加。x射线荧光分析证实,尿素处理过的油中金属的含量比用过的油有所下降。红外光谱研究表明,在确定的结晶尿素纯化工艺的最佳条件下,纯化的半合成机油中含氧“老化”产物(醛、酮、醇、醚、酯、有机酸)的含量显著降低。提出了在结晶尿素存在的情况下,将废旧半合成机油清洗工艺作为废旧机油再生联合工艺循环的中间环节。
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USE OF UREA FOR CLEANING USED SEMI-SYNTHETIC MOTOR OILS
During the operation of motor vehicles with gasoline or diesel internal combustion engines, motor oil is exposed to high temperatures, is constantly in contact with metals, its hydrocarbon part undergoes chemical transformations, is contaminated by wear products of metal surfaces, decomposition of additives, and residues of incomplete combustion of fuel. As a result, motor oil undergoes irreversible changes in its high-quality chemical composition and loss of operational properties. The paper describes the results of the study of the process of cleaning exhausted semi-synthetic motor oils in the presence of crystalline urea. Castrol 10W-40 oil, widely used in truck diesel engines, and ELF Evolution 700 STI oil, used in passenger car gasoline engines, were chosen as used semi-synthetic motor oils. The influence of the main factors of process control (the amount of urea, duration, and temperature) on the change in the functional properties of refined motor oils was studied. It was established that the lowest values of defective indicators (acid number, water content, ash content, content of mechanical impurities) were obtained at 140 ºС, duration of 80 min., and 5 mass. % of crystalline urea. In addition, there is a slight increase in the values of kinematic viscosity and viscosity index. The method of X-ray fluorescence analysis confirmed that the content of metals decreased in urea-treated oils compared to used ones. IR spectroscopic research demonstrated that under the established optimal conditions of the purification process with crystalline urea, the content of oxygen-containing "aging" products (aldehydes, ketones, alcohols, ethers, esters, organic acids) in purified semi-synthetic motor oils significantly decreased. It is proposed to use the process of cleaning used semi-synthetic motor oils in the presence of crystalline urea as an intermediate stage of the combined technological cycle of regeneration of used motor oils.
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