白垩固载条件下硫酸钡阻垢剂的研制

E. Temple, M. Jordan, H. Williams, Sigrid Kjelstrup, M. Kilibarda, Kolbjorn Johansen
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引用次数: 1

摘要

悬浮物和动态条件对硫酸盐结垢控制的影响是众所周知的。之前的研究考察了悬浮固体以及静态和湍流条件对一种阻垢剂(Vs-Co)的影响。该研究的重点是白垩油藏的运营商所面临的挑战,该油藏系统中含有大量的碳酸盐固体,由于钡浓度高、注入海水突破、上层工艺条件较低(20°C),因此存在较高的硫酸盐结垢风险。最初的实验室评估表明,在这些条件下,24小时后观察到的最小抑制剂浓度(MIC)从50ppm增加到250ppm(效率为80%)。一项进一步的研究调查了是否可以用不同的化学方法来降低MIC。在常规的静态罐子试验和搅拌试验中筛选了各种化学物质,以诱导混合固体的湍流。结果表明,许多传统的阻垢剂是通过抑制成核和延缓晶体生长来起作用的,不能应对恶劣的结垢条件,效率低于现有的阻垢剂。然而,一种“新型”阻垢剂配方被证明更有效,其MIC显著低于现有的阻垢剂。在硫酸盐结垢条件下(80:20 FW:SW), VS-Co记录的MIC为250ppm,使用新化学品后MIC降至≤100ppm。这使得作业者有机会降低化学品剂量率和物流成本。这种新型化学物质是通过抑制成核和延缓晶体生长的双重作用起作用的。由于这种抑制机制,其他遇到类似恶劣硫酸盐结垢条件的作业者可以在高悬浮固体负载体系中实现较低的处理率。
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Development of a Barium Sulphate Scale Inhibitor for Chalk Solid Loaded Conditions
The impact of suspended solids and dynamic conditions on sulphate scale control is well-known. Previous work examined the effect of suspended solids, along with static and turbulent conditions, on one scale inhibitor (Vs-Co). This study has focused on the challenges experienced by an operator of a chalk reservoir field, with a significant amount of carbonate solids in the system, and a high sulphate scale risk due to high barium concentration, injection seawater breakthrough, and cool topside process conditions (20°C). The initial laboratory evaluation showed that the minimum inhibitor concentration (MIC) observed increased from 50ppm to 250ppm after 24 hours (>80% efficiency) under these conditions. A further study investigated whether a reduction in MIC could be achieved with different chemistry. Various chemicals were screened in conventional static jar tests and in stirred tests to induce turbulence incorporating mixed solids. The results showed that many of the conventional scale inhibitor chemistries, working by nucleation inhibition and crystal growth retardation, could not cope with the severe scaling conditions and were less efficient than the incumbent. However, a "novel" scale inhibitor formulation was shown to work more effectively and resulted in a significantly lower MIC than the incumbent. Under sulphate scaling conditions (80:20 FW:SW), VS-Co recorded an MIC of 250ppm which was reduced to ≤100ppm with the novel chemical. This resulted in the opportunity for the operator to reduce their chemical dose rate and logistical costs. This novel chemical works by a combination of nucleation inhibition and crystal growth retardation. As a result of this inhibition mechanism, other operators experiencing similar harsh sulphate scaling conditions could achieve a lower treat rate in high suspended solid loaded systems.
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