焊接钢板的温度和钢架对拉伸光圈的强度进行分析

Kris Witono, Agus Setiawan, S. Susilo
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引用次数: 0

摘要

焊接在此时发展迅速,无论是金属材料还是非金属材料,塑料焊接采用的方法之一是热气焊。塑料是一种很难焊接的材料,因为它的导热性很低。现有塑料焊接接头的力学性能质量与未焊接的塑料物体的强度不接近。本研究的目的是确定热气焊过程中基板温度变化和坡口形状变化对HDPE薄板焊接接头抗拉强度的影响,确定热气焊过程中基板温度变化和坡口形状变化之间相互作用的条件。产生最大抗拉强度值的HDPE片材焊接接头。本研究采用两个自变量,分别为基片温度(30、70、110、150℃)、坡口形状变化(V、X、U)和三个控制变量,分别为厚度为5mm的HDPE塑料材料、添加直径为4mm的HDPE塑料填充材料、热枪气流加热温度为250℃。拉伸试验标准采用ASTM D 638-03标准,数据处理由DOE因子完成,作为支持数据,进行每个焊接接头的宏观结构照片。结果表明:HDPE焊接接头在底板温度为150℃、V形坡口时抗拉强度达到最大值,为母材的18.46 MPa,为母材的84.22%
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ANALISIS TEMPERATUR PELAT LANDASAN HOT-GAS WELDING DAN BENTUK BEVEL TERHADAP KEKUATAN TARIK LASAN HDPE
Welding has developed rapidly at this time, both for metallic and non-metallic materials, one of the methods used for plastic welding is Hot-Gas Welding. Plastic is a very difficult material to weld due to its low thermal conductivity. The quality of the mechanical properties of the existing plastic welded joints is not close to the strength of plastic objects without welding. The purpose of this study was to determine the effect of variations in the temperature of the base plate and variations in the shape of the bevel during the Hot-Gas Welding process on the tensile strength of HDPE sheet welded joints, to determine the conditions of the interaction between variations in the temperature of the base plate and variations in the shape of the bevel during the Hot-Gas Welding process. HDPE sheet welded joints that produce maximum tensile strength values. In this study, two independent variables were used, namely the base plate temperature (30,70,110,150 C), variations in bevel shape (V, X, U) and three controlled variables which included HDPE plastic material with a thickness of 5mm, using added filler material in the form of HDPE plastic with a diameter of 4 mm and a hot gun airflow heating temperature of 250℃. The tensile test standard uses the ASTM D 638-03 standard and for data processing is done by DOE factorial, as supporting data macrostructural photos of each weld joint are carried out. The results showed that the maximum tensile strength of HDPE welded joints was obtained at the temperature of the base plate of 150°C and the V bevel shape with a value of 18.46 MPa or 84.22% of the parent material
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