Use of robotic manipulation systems in automation of FORGING processes

The introduction of a high degree of automation, such as robotic manipulation in metallurgical processes is no longer a difficult discipline with limited use although these processes are characterized by a specific environment that sets high demands on automation. Forging is a manufacturing process involving the shaping of metal using localized compressive forces where robot manipulates step by step through the forging process until the finished workpiece is removed from a forging press. In many such production lines people are still working in difficult working conditions with a high risk of injury. By replacing the worker with robots, the process becomes much safer and more efficient. Process automation in extreme environmental conditions requires a specific kind of know-how. The implementation of robots into metallurgical processes is a major challenge for robot manufacturers in terms of the robot’s service life. The paper summarizes and shows the fundamental requirements that must be considered before designing and integrating robotic systems into these particular conditions.