SK-MDF300单缸柴油机声发射失效分析

Respuestas Pub Date : 2020-05-01 DOI:10.22463/0122820X.2818
J. Duarte-Forero, Sergio Andrés Ramón-Ramón, G. Valencia-Ochoa
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引用次数: 0

摘要

在本研究中,利用声发射评估了单缸柴油机的诊断。采用介质二次根法对发动机缸体、喷射系统、油箱和燃油泵四个部位的声信号进行了分析。分析是在3200rpm的固定转速和20%、40%和80%的负载百分比下进行的。结果表明,比较两个不同时间段的声信号可以快速、方便地评估发动机工况的变化。声发射的灵敏度使得识别不同的发动机负载状态成为可能。通过对发动机不同位置的声学信号进行研究,可以确定喷射系统是容易发生故障或工作状态变化的主要区域之一。此外,基于声信号均方根的分析方法可以清晰地识别喷射系统的故障。以上可以通过比较信号和分析信号的可变性来完成。因此,在不需要对发动机进行相关物理修改的情况下,声发射能够进行快速、低成本的诊断。
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Failure analysis in single-cylinder diesel engine SK-MDF300 through acoustic emissions
In the present study, the diagnosis of a single-cylinder diesel engine is evaluated through acoustic emissions. The acoustic signal from four engine locations, which include the engine block, the injection system, the fuel tank, and the fuel pump, is analyzed using the medium quadratic root technique. The analysis is carried out at a fixed speed of 3200 rpm and a load percentage of 20%, 40%, and 80%. The results obtained show that the comparison of the acoustic signals of two different time periods allows to quickly and easily evaluate changes in the engine conditions. The sensitivity of acoustic emissions makes it possible to identify different engine load conditions. The study of the acoustic signal in different engine locations allowed to identify the injection system as one of the main areas prone to fail or changes in its operating condition. Additionally, the analysis method based on the acoustic signal RMS allowed to clearly identify faults in the injection system. The above could be done by comparing signals and analyzing the variability of the signal. Therefore, the ability of acoustic emissions to perform a rapid and low-cost diagnosis is demonstrated, without requiring relevant physical modifications to the engine.
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