以Lac为基础的增值产品制造设备

S. Sharma, S. Pandey, N. Prasad
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摘要

紫胶是一种源自昆虫的天然树脂,主要生产三种有用的材料,即树脂、蜡和染料,是紫胶种植区穷人和部落农民的重要生计来源。紫胶种植者以紫胶棒的形式收获紫胶,然后刮掉附着在紫胶棒上的紫胶外壳,这被称为粘胶。胶中含有杂质,需要在一次胶加工中通过不同的单元操作将胶转化为籽胶来去除杂质,籽胶作为一种半精制产品,可以进一步用于生产以胶为基础的增值产品,如紫胶、钮扣胶、漂白胶、白脂酸等。粘胶转化成种子胶可以像谷物一样在黄麻/麻袋或金属桶中储存较长时间。因此,lac种植者可以出售储存的种子,只要他们得到有利可图的价格。Lac树脂是天然的、可生物降解的、无毒的,在食品、纺织、家具、电气和制药等行业都有广泛的应用,并提供了巨大的就业机会。由于使用天然产品的全球趋势,市场上存在对lac衍生材料的定期需求。在生产集水区,可以建立小规模的紫胶处理装置,在种植户一级将胶转化为籽胶。同样,小型综合胶浆处理装置也可用于将胶浆转化为籽胶,所需人力减少,苦工最少。可以鼓励在该国开发用于制造以lac为基础的增值产品的设备/机器,以减少操作时间、苦差事和人力需求,提高lac的增值能力,并促进企业家精神的发展,从而进一步增加就业机会。为了保证产品的质量,传统的设备/机器需要最大限度地替换为使用食品级材料和先进自动化系统的新设备/机器。拉克拉邦的增值可以得到促进,农村和部落人口到其他邦寻找就业的迁移可以通过在村一级采用改进的拉克拉邦增值设备和机器来最小化,这样农村和部落人口就可以获得他们产品的有报酬的价格。因此,通过采用lac增值部门,可能会增加农村和部落人民的可持续生计
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Equipments for Manufacturing Lac Based Value Added Products
Lac, a natural resin of insect origin, yields basically three useful materials i.e.resin, wax and dye and is an important source of livelihood for poor and tribal farmers in the lac growing regions. Lac growers harvest lac in form of lac stick and lac encrustations attached with sticks are then scraped which is known as sticklac. Sticklac contains impurities which need to be removed by converting sticklac in to seedlac through different unit operations under primary lac processing so that seedlac, a semi-refined product, can be further used in making lac based value added products i.e.shellac, button lac, bleached lac, aleuritic acid etc. Sticklac converted into seedlac can be stored like grain in jute/gunny bag or metal bin for longer period. Hence, lac grower can sell stored seedlac whenever they get remunerative price. Lac resin being natural, biodegradable and non-toxic, finds application in food, textile, furniture, electrical and pharmaceutical industries and provides immense employment opportunities. Regular demand for the materials derived from lac exists in the market due to global trend for use of natural products. Small scale lac processing unit can be established for conversion of sticklac in to seedlac in production catchment area at grower's level itself. Similarly, integrated small scale lac processing unit can also be utilized for conversion of sticklac in to seedlac with reduced man-power requirement and minimum drudgery. Equipments/machineries developed for manufacturing value added lac-based products may be encouraged in the country to reduce time of operation, drudgery and manpower requirement with enhanced capacity of value addition in lac and to promote entrepreneurship development which may further enhance employment generation. To ensure the quality of produce, traditional equipments/machineries needs replacement with new equipments/machineries made of food grade materials coupled with advanced automation system to the maximum possible extent. Value addition in lac could be promoted and migration of rural and tribal people to other states in search of employment could be minimized with adoption of improved equipment and machineries for value addition of lac at village level so that rural and tribal people may get remunerative price of their product. Hence, increase in sustainable livelihood of rural and tribal people might be possible with adoption of lac value addition sector
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