Numerical simulation of gravel packing

To obtain maximum productivity from unconsolidated formations where sand control is required, it is important to understand the mechanics of gravel packing. This paper describes a finite-element, numerical simulator that can predict gravel placement in the perforations and annulus of a wellbore. The equations for the simulator include mass and momentum conservation. Wellbore geometry, physical properties, and fluid and gravel-pack properties are simulator input. Experiments in a 100-ft full-scale wellbore model for three gravel-packing configurations have been successfully simulated. These configurations are a circulating pack with a washpipe, a squeeze pack, and a circulating/squeeze pack with a washpipe and a lower telltale screen. The low cost, speed, and extrapolation capabilities of the numerical simulator will greatly enhance our ability to predict gravel placement in a wellbore.