Exfoliated two-dimensional molybdenum disulfide reinforced epoxy syntactic foams

In this paper, we report the effect of introducing molybdenum disulfide (MoS2) nano-platelets: a two-dimensional metal chalcogenide, on the mechanical properties of hollow glass microballoon (HGM)–epoxy syntactic foams. MoS2 reinforced syntactic foams were prepared by mixing MoS2 nanoplatelets to epoxy containing HGMs; with the amount of MoS2 being varied from 0.01 to 0.04% v/v, while maintaining a constant total filler volume fraction of 40% for all compositions. The mechanical behaviour of reinforced syntactic foam was studied under varied loadings including compressive, tensile and flexural under different strain rate regimes. Introduction of MoS2 led to significant improvements in characteristic mechanical properties, particularly in terms of compressive strength and toughness, which suggest intercalation of MoS2 within the epoxy matrix; however, the presence of relatively larger MoS2 micro particles couldn’t be completely negated. The toughness of the foam, as indicated by the area under the compressive stress-strain curve, was found to increase by ∼21% under optimal conditions. Our results highlight the potential of the two-dimensional MoS2 sheets as a reinforcing agent in syntactic foams.