Influences of Growth Species and Inclusions on the Current–Voltage Behavior of Plasma Electrolytic Oxidation: A Review

Plasma electrolytic oxidation (PEO) has attracted increasing attention since the transportation industry adopts more lightweight metal components and requires an improved version of anodizing for surface protection. In response to the demand, researchers enrich the technical connotation of PEO through diversifying the growth paths and adopting new precursors. Foreign electrolyte additives, involving ceramic and polymeric particles, organic dye emulsions, are incorporated to accomplish various goals. On the other hand, significant progress has been made on comprehension of softening sparks; denoting the adverse trend of growing discharge intensity can be re-routed by involving cathodic current. I–V response shows the cathodic pulse current not only cools down the ensuing anodic pulse, but also twists the coating conductivity, and the residuals of twists accumulate over a long time frame, plausibly through oxide protonation. Thus, the cathodic current provides a tool to control the discharge intensity via integration of the coating conductivity deviations. So far, these cathodic current studies have been performed in the electrolytes of KOH and Na2SiO3. When exotic additives are included, for example Cr2O3, the cathodic current effect is also shifted, as manifested in remarkable changes in its current–voltage (I–V) behavior. We anticipate the future study on cathodic current influences of inclusion shall lead to a precise control of micro arc.