PLA Films Containing Montmorillonite Nanoclay–Citronella Essential Oil Hybrids for Potential Active Film Formulation

This work evaluated the synergistic effect of citronella essential oil (Ct) and montmorillonite (MMT) (called hybrid compound) incorporated in Poly(lactic acid) (PLA) films at different concentrations (3, 10, 15, and 20 wt%). PLA films were characterized using X-ray diffraction, SEM, TGA, and DSC considering their mechanical properties and essential oil migration. XRD analysis showed the effective interaction between MMT and oil. Thermal analysis, SEM, and mechanical tests were essential to understand the saturation point of the PLA composites. Samples with 15% and 20% of Ct showed a crystallinity reduction of 0.5% compared to samples with 3% and 10% of Ct. PLA/MMT–Ct showed a reduction in tensile strength of the order of 16 and 24, correlated to 15% and 20% of the Ct content, respectively, compared to PLA/MMT–Ct3%. Migration tests showed fast oil delivery correlated with high oil concentration, as evidenced using the PLA/MMT–Ct20% sample results, which showed an estimated release of 50% in the first 150 h due to system saturation, and the remaining being released in the last 350 h. Therefore, the migration tests provide an effective Ct concentration range promising for application with active packaging due to the intrinsic antimicrobial properties of Ct.