热老化对输送带加固用纺织品物理力学性能的影响

Tsegaye Sh. Lemmi, M. Barburski
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引用次数: 0

摘要

在机械橡胶制品工业中,主要是在传送带中,使用高强度(HT)聚酯纱线生产的纺织品作为增强材料,由于其高抗拉强度、柔韧性、热稳定性、弹性模量和重量轻,正在广泛增加。为了达到输送带的预期性能,加固部件经过了不同的加工阶段;其中,增强材料的高温硫化是决定输送带物理力学性能的关键工序。本文的主要目的是分析硫化参数对用于加强输送带的高强涤纶纱线和织物的物理力学性能的影响。对生产的不同线密度的预活化HT涤纶纱线和机织物进行了广泛的实验研究,使纱线和织物在一定的老化时间内处于不同的老化温度。在实验的基础上,对纱线和织物的拉伸性能进行了全面的研究和分析。结果表明,热老化对纱线和机织物的抗拉强度和伸长率有很大的影响,对输送带的性能也有直接的影响。对涤纶纱线和机织物的实验测试结果分析表明,高温(220℃)硫化纺织增强输送带会降低纱线、织物或输送带的抗拉强度,增加断裂伸长率。
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THERMAL AGING EFFECT ON THE PHYSIO-MECHANICAL PROPERTIES OF TEXTILES USED FOR THE REINFORCEMENT OF CONVEYOR BELTS
The use of textiles produced from high tenacity(HT) polyester yarns as a reinforcement material in the mechanical rubber goods industries, mainly in the conveyor belt, is extensively increasing due to their high tensile strength, flexibility, thermal stability, modulus of elasticity, and light weightiness. To achieve the desired property of a conveyor belt, the reinforcement components undergo various processing stages; among those stages vulcanizing the reinforcement materials under high temperatures is the crucial process that determines the physical and mechanical properties of the conveyor belt. The main aim of this work was to analyze the effect of vulcanization parameters on the physio-mechanical properties of high tenacity polyester yarns and fabrics that are utilized to reinforce a conveyor belt. An extensive experimental study was conducted on a pre-activated HT polyester yarn of different linear densities and woven fabrics produced for the purpose of conveyor belt reinforcement by subjecting the yarns and fabrics to various aging temperatures for a certain period of aging time. Following the experiments, a comprehensive study and analysis were conducted on the tensile property of the yarns and fabrics. The finding revealed that thermal aging has an immense impact on determining the tensile strength and elongation of the yarn and woven fabric, which also has a direct influence on the properties of the conveyor belt. The analysis of experimental test results of polyester yarns and woven fabrics revealed that vulcanizing textile-reinforced conveyor belt at high temperatures (220 °C) could deteriorate the tensile strength and increase the elongation at break of the yarn, fabric, or belt.
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