Harmonic Detection System and Identification Algorithm for Steel Pipeline Defects

Yizhen Zhao, Xinhua Wang, Mingfei Wang, Yu Duan, Lin Yang, Pang Qingfeng, Xuyun Yang
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Abstract

Received: 2 August 2020 Accepted: 14 January 2021 Aiming at the problem of defects detection of steel pipeline, a harmonic detection system was developed based on electromagnetic principle, and the target signal identification algorithm was studied. The Advanced RISC Machine (ARM) Cortex-M3 was adopted to design digital adjustable harmonic excitation source, and its effective output power can up to 70 W. The Field Programmable Gate Arrays (FPGA) and ARM Cortex-M4 were introduced to design 15 channels high speed data collector, which parallel local-storage rate of each channel can reach 4.7 kHz. The electromagnetic focusing excitation array and Tunnel Magneto Resistance (TMR) sensors array were constructed to improve the spatial resolution of the detection system. Meanwhile, the system also integrated GPS positioning and LCD real-time display functions. Furthermore, the algorithm combining Empirical Mode Decomposition (EMD) and variable-scale Stochastic Resonance (SR) was proposed to process signal and enhance the targets. The effectiveness of the instrument and algorithm are well verified in both simulation and experiment. The results show that this method has higher integration and better detection effect, which provides a novel method for non-contact detection of metal material defects and is suitable for engineering applications.
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钢管道缺陷谐波检测系统及识别算法
针对钢管道缺陷检测问题,研制了一种基于电磁原理的谐波检测系统,并对目标信号识别算法进行了研究。采用ARM Cortex-M3设计数字可调谐波励磁源,其有效输出功率可达70 W。采用现场可编程门阵列(FPGA)和ARM Cortex-M4设计了15路高速数据采集器,每路并行本地存储速率可达4.7 kHz。为了提高探测系统的空间分辨率,构建了电磁聚焦激励阵列和隧道磁阻(TMR)传感器阵列。同时,系统还集成了GPS定位和LCD实时显示功能。在此基础上,提出了结合经验模态分解(EMD)和变尺度随机共振(SR)的算法对信号进行处理和增强。通过仿真和实验验证了该仪器和算法的有效性。结果表明,该方法具有较高的集成度和较好的检测效果,为金属材料缺陷的非接触检测提供了一种新的方法,适合工程应用。
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